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Isuzu Colorado 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Colorado Year: 2007 Generation Generation Code: GMT355 Codes Platform: GMT355 👋 Introduction Market Position Segment: Compact/Mid-size Pickup Truck Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance. Competitive Analysis Key Competitors: Chevrolet Colorado, GMC Canyon, Toyota Tacoma, Nissan Frontier, Ford Ranger. Key Features Manual Advantage: Factory-level accuracy and detail, covering all aspects of vehicle repair and maintenance. Vehicle Value Proposition: Rugged, reliable, and versatile pickup truck known for its value and capability. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, diagnosis, and repair for all gasoline and diesel variants. Engine Performance: Engine control systems, fuel injection, ignition, emissions, cooling, lubrication. Transmission Manual: Diagnosis, repair, and overhaul of manual transmissions. Transmission Automatic: Diagnosis, repair, and overhaul of automatic transmissions (including 4L60-E). Drivetrain: Front-wheel drive (FWD) and rear-wheel drive (RWD) systems, transfer cases, drive shafts, axles, differentials. Suspension: Front and rear suspension components, steering, alignment specifications. Brakes: Brake system diagnosis, repair, ABS components, hydraulic and mechanical aspects. Electrical System: Complete electrical schematics, wiring diagrams, lighting, accessories, power distribution. Body And Frame: Body panel removal and installation, interior trim, frame diagnosis, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Safety Systems: Airbag systems, seatbelt mechanisms, passive safety component diagnosis. Procedures Included Preventive Maintenance: Scheduled maintenance checks, fluid changes, filter replacements, tire rotation. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, installation, disassembly, and reassembly. Diagnosis: Detailed diagnostic flowcharts, OBD-II diagnostic codes and their meanings, component testing procedures. Special Tools: Identification and usage instructions for specialized tools required for specific repairs. Technical Depth Depth Level: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Diagnostics Complexity: Advanced diagnostics, including electrical circuit tracing, sensor testing, and ECU analysis. 📊 Manual Specifications File Format PDF Searchability: Fully searchable text for quick information retrieval. PDF Layout: High-resolution scanned pages or professionally typeset digital content. Print Quality Graphics Clarity: Clear and detailed diagrams, illustrations, and photographs. Binding Type Physical Manual Binding: N/A (Digital format, but if printed, typically spiral-bound or perfect-bound for ease of use). Paper Type Physical Manual Paper: N/A (Digital format, but typically high-quality paper for printed versions). ⚙️ Engine Specifications Primary Engine Engine Options: 2.8L Duramax Turbo-Diesel (LW4/LLC), 3.5L Vortec 3500 I5 (L52), 2.8L I4 (VM Motori - rare in some markets), 3.7L Vortec 3700 I5 (LLR - introduced later models). Performance 3.5L Vortec 3500 (L52) Horsepower: 220 hp @ 5600 rpm 3.5L Vortec 3500 (L52) Torque: 225 lb-ft @ 2800 rpm 2.8L Duramax (Lw4) Horsepower: 175 hp @ 3750 rpm 2.8L Duramax (Lw4) Torque: 305 lb-ft @ 2000 rpm Fuel System Fuel Delivery Gasoline: Multi-point fuel injection (MPFI) Fuel Delivery Diesel: Common rail direct injection (CRDI) Engine Code Decoder L52 Engine Designation: GM's 3.5L Inline-5 cylinder engine, Vortec designation. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual (M83) Optional Optional Transmission Type: 4-speed automatic (4L60-E) Features Automatic Transmission Control: Electronic control with tow/haul mode. Fluid Type Automatic Transmission Fluid Spec: Dexron-III/VI compatible (refer to manual for exact specification for 2007 model year). Manual Transmission Fluid Spec: GL-4 or GL-5 rated gear oil (refer to manual for specific viscosity). 📐 Dimensions Exterior Wheelbase Short Bed: 111.3 inches Wheelbase Long Bed: 126.0 inches Overall Length Short Bed: 177.3 inches Overall Length Long Bed: 192.0 inches Cargo Bed Length Short Bed: 6 feet (72.4 inches) Bed Length Long Bed: 7 feet (80.8 inches) Weights Curb Weight Range: Approximately 3,800 - 4,400 lbs Gross Vehicle Weight Rating Gvwr: 5,300 - 6,300 lbs (depending on configuration) Towing Capacity: Up to 5,400 lbs (with proper equipment and configuration) Payload Capacity: Up to 1,650 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star rating for 2WD and 4WD models (for 2007 model year, refer to NHTSA for precise data). Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags. Seatbelts: 3-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM stereo with CD player. Optional premium audio systems available depending on trim. Display: Basic digital or analog displays for radio and climate control. Driver Assistance Cruise Control: Available cruise control. Tire Pressure Monitoring: Not typically standard on 2007 models, may be available on higher trims or aftermarket. Connectivity Auxiliary Input: May be available as an option or on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions). Severe service may require shorter intervals. Oil Change Interval Diesel: Every 5,000 miles...
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Isuzu Colorado 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Colorado
Year:
2007
Generation
Generation Code:
GMT355
Codes
Platform:
GMT355
👋 Introduction
Market Position
Segment:
Compact/Mid-size Pickup Truck
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance.
Competitive Analysis
Key Competitors:
Chevrolet Colorado, GMC Canyon, Toyota Tacoma, Nissan Frontier, Ford Ranger.
Key Features
Manual Advantage:
Factory-level accuracy and detail, covering all aspects of vehicle repair and maintenance.
Vehicle Value Proposition:
Rugged, reliable, and versatile pickup truck known for its value and capability.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, diagnosis, and repair for all gasoline and diesel variants.
Engine Performance:
Engine control systems, fuel injection, ignition, emissions, cooling, lubrication.
Transmission Manual:
Diagnosis, repair, and overhaul of manual transmissions.
Transmission Automatic:
Diagnosis, repair, and overhaul of automatic transmissions (including 4L60-E).
Drivetrain:
Front-wheel drive (FWD) and rear-wheel drive (RWD) systems, transfer cases, drive shafts, axles, differentials.
Suspension:
Front and rear suspension components, steering, alignment specifications.
Brakes:
Brake system diagnosis, repair, ABS components, hydraulic and mechanical aspects.
Electrical System:
Complete electrical schematics, wiring diagrams, lighting, accessories, power distribution.
Body And Frame:
Body panel removal and installation, interior trim, frame diagnosis, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Safety Systems:
Airbag systems, seatbelt mechanisms, passive safety component diagnosis.
Procedures Included
Preventive Maintenance:
Scheduled maintenance checks, fluid changes, filter replacements, tire rotation.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, installation, disassembly, and reassembly.
Diagnosis:
Detailed diagnostic flowcharts, OBD-II diagnostic codes and their meanings, component testing procedures.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds.
Diagnostics Complexity:
Advanced diagnostics, including electrical circuit tracing, sensor testing, and ECU analysis.
📊 Manual Specifications
File Format
PDF Searchability:
Fully searchable text for quick information retrieval.
PDF Layout:
High-resolution scanned pages or professionally typeset digital content.
Print Quality
Graphics Clarity:
Clear and detailed diagrams, illustrations, and photographs.
Binding Type
Physical Manual Binding:
N/A (Digital format, but if printed, typically spiral-bound or perfect-bound for ease of use).
Paper Type
Physical Manual Paper:
N/A (Digital format, but typically high-quality paper for printed versions).
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.8L Duramax Turbo-Diesel (LW4/LLC), 3.5L Vortec 3500 I5 (L52), 2.8L I4 (VM Motori - rare in some markets), 3.7L Vortec 3700 I5 (LLR - introduced later models).
Performance
3.5L Vortec 3500 (L52) Horsepower:
220 hp @ 5600 rpm
3.5L Vortec 3500 (L52) Torque:
225 lb-ft @ 2800 rpm
2.8L Duramax (Lw4) Horsepower:
175 hp @ 3750 rpm
2.8L Duramax (Lw4) Torque:
305 lb-ft @ 2000 rpm
Fuel System
Fuel Delivery Gasoline:
Multi-point fuel injection (MPFI)
Fuel Delivery Diesel:
Common rail direct injection (CRDI)
Engine Code Decoder
L52 Engine Designation:
GM's 3.5L Inline-5 cylinder engine, Vortec designation.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual (M83)
Optional
Optional Transmission Type:
4-speed automatic (4L60-E)
Features
Automatic Transmission Control:
Electronic control with tow/haul mode.
Fluid Type
Automatic Transmission Fluid Spec:
Dexron-III/VI compatible (refer to manual for exact specification for 2007 model year).
Manual Transmission Fluid Spec:
GL-4 or GL-5 rated gear oil (refer to manual for specific viscosity).
📐 Dimensions
Exterior
Wheelbase Short Bed:
111.3 inches
Wheelbase Long Bed:
126.0 inches
Overall Length Short Bed:
177.3 inches
Overall Length Long Bed:
192.0 inches
Cargo
Bed Length Short Bed:
6 feet (72.4 inches)
Bed Length Long Bed:
7 feet (80.8 inches)
Weights
Curb Weight Range:
Approximately 3,800 - 4,400 lbs
Gross Vehicle Weight Rating Gvwr:
5,300 - 6,300 lbs (depending on configuration)
Towing Capacity:
Up to 5,400 lbs (with proper equipment and configuration)
Payload Capacity:
Up to 1,650 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star rating for 2WD and 4WD models (for 2007 model year, refer to NHTSA for precise data).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with CD player. Optional premium audio systems available depending on trim.
Display:
Basic digital or analog displays for radio and climate control.
Driver Assistance
Cruise Control:
Available cruise control.
Tire Pressure Monitoring:
Not typically standard on 2007 models, may be available on higher trims or aftermarket.
Connectivity
Auxiliary Input:
May be available as an option or on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions). Severe service may require shorter intervals.
Oil Change Interval Diesel:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Severe service may require shorter intervals.
Air Filter Replacement:
Every 30,000 - 45,000 miles or as needed based on inspection.
Spark Plug Replacement Gasoline:
Approx. 100,000 miles for iridium-tipped plugs (refer to manual for exact type).
Coolant Flush Interval:
Every 60,000 - 100,000 miles or 5 years, whichever comes first.
Fluid Specifications
Engine Oil Spec Gasoline:
API Service SN or newer, SAE 5W-30 synthetic blend or full synthetic (confirm viscosity based on ambient temperature in manual).
Engine Oil Spec Diesel:
API CJ-4 or newer, SAE 15W-40 or 5W-40 (confirm viscosity based on ambient temperature in manual).
Coolant Type:
GM P/N 12346490 (Orange) or equivalent silicate-free OAT coolant.
Brake Fluid Type:
DOT 3 or DOT 4 (confirm specific recommendation in manual).
Known Issues
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, catalytic converter, exhaust system components.
Engine Specific Concerns Gasoline:
Potential for intake manifold vacuum leaks, oil pressure sensor failures on 3.5L I5.
Engine Specific Concerns Diesel:
Fuel injector issues, glow plug problems, EGR system concerns, DPF regeneration issues (on later diesel models if applicable).
Transmission Concerns:
Slipping in automatic transmissions, clutch wear in manual transmissions.
Electrical Concerns:
Alternator failures, window regulator issues, body control module (BCM) problems.
📚 Vehicle History
Brand Heritage
Isuzu Truck Legacy:
Isuzu has a long history of producing robust commercial and light-duty trucks globally.
Model Evolution
First Generation Debut:
The Isuzu Colorado (and its sibling, the Isuzu D-Max) was first introduced in 2002/2003, with the North American model launching as the Chevrolet Colorado and GMC Canyon (rebadged Isuzu platform).
2007 Model Year Updates:
The 2007 model year saw some updates, including potentially new powertrain options or minor styling revisions depending on the market.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (for global markets, as D-Max) and the United States (as Colorado/Canyon).
Production Timeline:
GMT355 platform produced from 2003 to 2012 (North America), with the Isuzu D-Max continuing production in updated forms.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 2007 model year are less prominent, the Isuzu Colorado platform (as part of GM's truck lineup) has been recognized for its capability and value in its class.
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