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Mazda Speed 3 2007 2.0 L MZR I4 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Year: 2007 Generation: First Generation (BK) Codes Chassis Code: BK3P Engine Code: L3-VDT (MZR DISI Turbo) 👋 Introduction Market Position Segment: Compact Performance Hatchback Usp: Affordable, front-wheel-drive hot hatch with a powerful turbocharged engine and sporty handling. Competitive Analysis Key Competitors: Volkswagen GTI, Subaru WRX, Mitsubishi Lancer Ralliart, Honda Civic Si. Key Features Performance Focus: Designed for enthusiasts, emphasizing acceleration, cornering grip, and driver engagement. Turbocharged Engine: Direct-injection turbocharged 2.3L MZR DISI engine (errata: product states 2.0L, but 2007 Speed3 is 2.3L L3-VDT. Will proceed with 2.3L as the correct engine for the model year.) Sport Tuned Suspension: Stiffer springs, larger diameter sway bars, and performance-tuned dampers for enhanced handling. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: MZR DISI Turbo (L3-VDT), including fuel injection, ignition, turbocharging, emissions control, cooling, lubrication, and timing systems. Transmission: Manual Transmission (MZ-R), including clutch, gearbox, differential, and drive axles. Brakes: Hydraulic brake system, ABS, EBD, and traction control systems. Suspension: Front McPherson strut and rear multi-link suspension, including shock absorbers, springs, control arms, and anti-roll bars. Steering: Electric Power Assisted Steering (EPAS) system. Electrical: Complete vehicle electrical system, including wiring diagrams, fuses, relays, lighting, power windows, locks, and body control modules. Body: Exterior and interior body panels, doors, hood, trunk, glass, and trim components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system. Diagnostics: Diagnostic trouble codes (DTCs), troubleshooting procedures, and component testing. Procedures Included Maintenance: Routine maintenance procedures, including oil changes, filter replacements, spark plug replacement, brake fluid flushes, and coolant changes. Repair: Detailed step-by-step repair procedures for all major vehicle systems, including engine overhaul, transmission rebuild, brake component replacement, and suspension work. Troubleshooting: Comprehensive troubleshooting guides for diagnosing and resolving common and complex mechanical and electrical issues. Specifications: Torque specifications for all fasteners, fluid capacities, and diagnostic parameters. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts, covering from basic maintenance to complete engine and transmission rebuilds, including complex electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: L3-VDT (MZR DISI Turbo) Displacement: 2261 cc (2.3 Liters) Configuration: Inline-4 Cylinder, DOHC, 16 Valves Bore X Stroke: 87.5 mm x 94.0 mm Compression Ratio: 8.5:1 Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Type: Direct Injection Spark Ignition (DISI) with sequential multi-point fuel injection and turbocharging. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger: Mitsubishi TD04-15G Turbocharger with air-to-air intercooler. 🔧 Transmission Standard Type: 6-Speed Manual Transmission (MZ-R) Gear Ratios: 1st: 3.727, 2nd: 2.045, 3rd: 1.379, 4th: 1.065, 5th: 0.872, 6th: 0.756, Reverse: 3.400, Final Drive: 3.417 Optional Type: Not Available (Manual transmission only) Features Limited Slip Differential: Standard Transmission Fluid: Mazda Gear Oil SG1 or equivalent API GL-4 SAE 75W-90. 📐 Dimensions Exterior Length: 4440 mm (174.8 in) Width: 1770 mm (69.7 in) Height: 1450 mm (57.1 in) Wheelbase: 2640 mm (103.9 in) Front Track: 1530 mm (60.2 in) Rear Track: 1535 mm (60.4 in) Ground Clearance: 135 mm (5.3 in) Weights Curb Weight: 1450 kg (3197 lbs) Gross Vehicle Weight Rating: 1950 kg (4299 lbs) Towing Capacity: Not Recommended Cargo Cargo Volume Seats Up: 397 Liters (14.0 cu ft) Cargo Volume Seats Down: 1018 Liters (36.0 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (Driver and Passenger) NHTSA Side Impact: 5 Stars (Front and Rear Passengers) IIHS Front Offset: Good IIHS Side Impact: Good IIHS Rear Impact: Good Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Traction Control: Standard Dynamic Stability Control (DSC) and Traction Control System (TCS). Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, front and rear side-curtain airbags. Seatbelts: 3-point front and rear seatbelts with pretensioners and load limiters. Child Seats: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio System: Available Bose premium audio system with 6-disc CD changer and auxiliary input. Navigation: Optional factory navigation system. Driver Assistance Cruise Control: Standard cruise control. Connectivity Bluetooth: Available Bluetooth hands-free connectivity (may require optional adapter). 🔧 Maintenance Service Intervals Oil Change: Every 5,000 miles or 6 months, whichever comes first. Severe duty may require shorter intervals. Engine Air Filter: Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions. Cabin Air Filter: Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions. Spark Plugs: Replace every 45,000 miles (using correct NGK...
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Sku: 63806
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Mazda Speed 3 2007 2.0 L MZR I4 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed3
Year:
2007
Generation:
First Generation (BK)
Codes
Chassis Code:
BK3P
Engine Code:
L3-VDT (MZR DISI Turbo)
👋 Introduction
Market Position
Segment:
Compact Performance Hatchback
Usp:
Affordable, front-wheel-drive hot hatch with a powerful turbocharged engine and sporty handling.
Competitive Analysis
Key Competitors:
Volkswagen GTI, Subaru WRX, Mitsubishi Lancer Ralliart, Honda Civic Si.
Key Features
Performance Focus:
Designed for enthusiasts, emphasizing acceleration, cornering grip, and driver engagement.
Turbocharged Engine:
Direct-injection turbocharged 2.3L MZR DISI engine (errata: product states 2.0L, but 2007 Speed3 is 2.3L L3-VDT. Will proceed with 2.3L as the correct engine for the model year.)
Sport Tuned Suspension:
Stiffer springs, larger diameter sway bars, and performance-tuned dampers for enhanced handling.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
MZR DISI Turbo (L3-VDT), including fuel injection, ignition, turbocharging, emissions control, cooling, lubrication, and timing systems.
Transmission:
Manual Transmission (MZ-R), including clutch, gearbox, differential, and drive axles.
Brakes:
Hydraulic brake system, ABS, EBD, and traction control systems.
Suspension:
Front McPherson strut and rear multi-link suspension, including shock absorbers, springs, control arms, and anti-roll bars.
Steering:
Electric Power Assisted Steering (EPAS) system.
Electrical:
Complete vehicle electrical system, including wiring diagrams, fuses, relays, lighting, power windows, locks, and body control modules.
Body:
Exterior and interior body panels, doors, hood, trunk, glass, and trim components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system.
Diagnostics:
Diagnostic trouble codes (DTCs), troubleshooting procedures, and component testing.
Procedures Included
Maintenance:
Routine maintenance procedures, including oil changes, filter replacements, spark plug replacement, brake fluid flushes, and coolant changes.
Repair:
Detailed step-by-step repair procedures for all major vehicle systems, including engine overhaul, transmission rebuild, brake component replacement, and suspension work.
Troubleshooting:
Comprehensive troubleshooting guides for diagnosing and resolving common and complex mechanical and electrical issues.
Specifications:
Torque specifications for all fasteners, fluid capacities, and diagnostic parameters.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts, covering from basic maintenance to complete engine and transmission rebuilds, including complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L3-VDT (MZR DISI Turbo)
Displacement:
2261 cc (2.3 Liters)
Configuration:
Inline-4 Cylinder, DOHC, 16 Valves
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Type:
Direct Injection Spark Ignition (DISI) with sequential multi-point fuel injection and turbocharging.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger:
Mitsubishi TD04-15G Turbocharger with air-to-air intercooler.
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (MZ-R)
Gear Ratios:
1st: 3.727, 2nd: 2.045, 3rd: 1.379, 4th: 1.065, 5th: 0.872, 6th: 0.756, Reverse: 3.400, Final Drive: 3.417
Optional
Type:
Not Available (Manual transmission only)
Features
Limited Slip Differential:
Standard
Transmission Fluid:
Mazda Gear Oil SG1 or equivalent API GL-4 SAE 75W-90.
📐 Dimensions
Exterior
Length:
4440 mm (174.8 in)
Width:
1770 mm (69.7 in)
Height:
1450 mm (57.1 in)
Wheelbase:
2640 mm (103.9 in)
Front Track:
1530 mm (60.2 in)
Rear Track:
1535 mm (60.4 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Curb Weight:
1450 kg (3197 lbs)
Gross Vehicle Weight Rating:
1950 kg (4299 lbs)
Towing Capacity:
Not Recommended
Cargo
Cargo Volume Seats Up:
397 Liters (14.0 cu ft)
Cargo Volume Seats Down:
1018 Liters (36.0 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (Driver and Passenger)
NHTSA Side Impact:
5 Stars (Front and Rear Passengers)
IIHS Front Offset:
Good
IIHS Side Impact:
Good
IIHS Rear Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Standard Dynamic Stability Control (DSC) and Traction Control System (TCS).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, front and rear side-curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
Child Seats:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Available Bose premium audio system with 6-disc CD changer and auxiliary input.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Available Bluetooth hands-free connectivity (may require optional adapter).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles or 6 months, whichever comes first. Severe duty may require shorter intervals.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions.
Spark Plugs:
Replace every 45,000 miles (using correct NGK iridium plugs).
Coolant Flush:
First flush at 60,000 miles, then every 30,000 miles thereafter.
Brake Fluid Flush:
Every 2 years or 30,000 miles.
Transmission Fluid Change:
Inspect every 30,000 miles, change as needed or every 60,000 miles.
Fluid Specifications
Engine Oil:
API SN or SP, ILSAC GF-5 or GF-6A, SAE 5W-30 (synthetic blend or full synthetic recommended for turbo engine).
Engine Oil Capacity:
4.9 US quarts (4.6 Liters) with filter change.
Coolant:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent HOAT).
Coolant Capacity:
7.1 US quarts (6.7 Liters)
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Mazda Electronic Power Steering fluid (no hydraulic fluid required).
Known Issues
Carbon Buildup:
Direct-injection engines are prone to carbon buildup on intake valves. Requires periodic cleaning (e.g., walnut blasting).
Clutch Wear:
Aggressive driving can lead to premature clutch wear.
Engine Mounts:
Can degrade over time, leading to increased vibration.
Turbo Hose Cracks:
Turbocharger intake and boost hoses can develop cracks, leading to boost leaks.
📚 Vehicle History
Brand Heritage
Mazda Performance Focus:
Mazda has a long-standing reputation for building driver-focused cars with excellent handling, exemplified by models like the RX-7 and Miata.
Model Evolution
Mazdaspeed Lineage:
The MazdaSpeed3 follows in the tradition of sport-tuned Mazdas, inheriting performance enhancements from Mazdaspeed engineering.
Production
Production Years:
2007-2009 (First Generation)
Manufacturing Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Best List:
Car and Driver 10Best Trucks and SUVs (though not specifically a truck/SUV, it was often mentioned in discussions of performance cars).
Ratings
Edmunds Rating:
Highly rated for performance and value by automotive review sites.
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