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Mazda Speed 3 2007 1.5 L MZR I4 Service Repair Manual

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The 2007 MazdaSpeed3 represents a compelling entry in the compact performance hatchback segment, blending the practicality of a hatchback with the exhilaration of a powerful, turbocharged engine. Engineered with Mazda's signature focus on driving dynamics, this model is renowned for its sporty handling, direct-injected technology, and potent MZR DISI Turbo engine, delivering 263 horsepower and 280 lb-ft of torque. Designed for enthusiast drivers seeking a capable daily driver with significant tuning potential, the MazdaSpeed3 offers a unique combination of performance and utility. This comprehensive Workshop Service Repair Manual provides detailed guidance for the 2007 MazdaSpeed3, covering all essential systems and maintenance procedures. The manual includes in-depth information on engine mechanical and electrical systems, drivetrain, suspension, steering, brakes, and body and chassis components. Furthermore, it details routine maintenance, troubleshooting diagnostics, component replacement, rebuild procedures, and includes comprehensive wiring diagrams. Targeted at professional technicians and experienced DIYers, this English-language manual is an invaluable resource for ensuring the optimal performance, reliability, and longevity of your vehicle. 🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Model Variant: MazdaSpeed 3 Year: 2007 Engine Code: L3-VDT Chassis Code: BK Platform: Mazda BK 👋 Introduction Market Position Segment: Compact Performance Hatchback Target Demographic: Enthusiast drivers seeking a practical yet potent daily driver. Competitive Analysis Key Competitors: Volkswagen GTI, Subaru Impreza WRX, Mitsubishi Lancer Ralliart. Key Features Distinctive Selling Points: Powerful turbocharged engine, direct-injected technology, sporty handling, practical hatchback design. Enthusiast Appeal: Known for its strong aftermarket support and tuning potential. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Target Audience: Professional Technicians & Experienced DIYers Page Count: Approximately 3000+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, timing, lubrication, cooling, fuel injection, emissions. Engine Electrical: ECU, ignition system, sensor diagnostics, starter, alternator, wiring diagrams. Transmission Manual: Disassembly, inspection, repair, clutch system, shift linkage, gearbox overhaul, fluid specifications. Transmission Automatic: N/A for this model variant. Drivetrain: Front-wheel drive, differential, CV joints, axles, bearings. Suspension: MacPherson strut front, multi-link rear, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, rack and pinion, steering column, power steering fluid. Brakes: Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures, rotor and pad replacement. Body And Chassis: Body panels, doors, hood, trunk, interior trim, chassis structure, corrosion protection. HVAC: Air conditioning system, heater core, blower motor, refrigerant, climate control unit. Electrical Systems: Lighting, wipers, horn, power windows, power locks, mirrors, interior electronics, battery, charging system. Fuel System: Fuel tank, fuel pump, fuel filter, injectors, fuel pressure testing. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, hangers. Wheels And Tires: Tire specifications, pressure, rotation, wheel torque, bolt patterns. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, brake inspections, tire rotations. Troubleshooting: Diagnostic flowcharts, symptom-based fault finding, error code interpretation. Component Replacement: Step-by-step guides for major and minor components. Rebuild Procedures: Detailed instructions for engine, transmission, and turbocharger rebuilds. Wiring Diagrams: Comprehensive electrical system schematics. Special Tools: Identification and usage of specific tools required for certain repairs. Technical Depth Depth Level: Comprehensive, from basic checks to full engine and drivetrain rebuilds. Diagnostic Capabilities: Detailed information on OBD-II codes, sensor data interpretation, and advanced diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Printability: Printable Quality: High-resolution scans of original factory documentation Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: MZR DISI Turbo (L3-VDT) Engine Type: Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve Displacement: 2.3 Liters (2261 cc) Bore X Stroke: 87.5 mm x 94.0 mm Compression Ratio: 9.5:1 Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Direct Injection (DISI) with sequential electronic fuel injection Fuel Type: Premium Unleaded (91 Octane or higher recommended) Turbocharger: Mitsubishi TD04-15G or similar variable geometry turbocharger Intercooler: Air-to-air front-mounted intercooler 🔧 Transmission Standard Type: 6-speed Manual Transmission Optional Type: N/A Features Gear Ratios 1 To 6: 3.143 / 1.947 / 1.310 / 1.065 / 0.870 / 0.756 Final Drive Ratio: 3.765 Clutch Type: Hydraulically actuated, single dry plate 📐 Dimensions Exterior Length: 177.2 inches (4498 mm) Width: 70.1 inches (1780 mm) Height: 57.7 inches (1465 mm) Wheelbase: 104.7 inches (2659 mm) Front Track: 60.4 inches (1535 mm) Rear Track: 60.4 inches (1535 mm) Ground Clearance: 5.9 inches (150 mm) Interior Passenger Volume: 94.1 cu ft (2.66 m³) Front Headroom: 39.3 inches (998 mm) Front Legroom: 42.0 inches (1067 mm) Rear Headroom: 37.1 inches (942 mm) Rear Legroom: 31.7 inches (805 mm) Cargo Cargo Volume Rear Seats Up: 15.5 cu ft (0.44 m³) Cargo Volume Rear Seats Down: 42.7 cu ft (1.21 m³) Weights Curb Weight: 3190 lbs (1447 kg) Gross Vehicle Weight Rating: 4300 lbs (1950 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star NHTSA Side Impact: 5-Star IIHS...
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Mazda Speed 3 2007 1.5 L MZR I4 Service Repair ManualMazda Speed 3 2007 1.5 L MZR I4 Service Repair ManualMazda Speed 3 2007 1.5 L MZR I4 Service Repair ManualMazda Speed 3 2007 1.5 L MZR I4 Service Repair Manual
The 2007 MazdaSpeed3 represents a compelling entry in the compact performance hatchback segment, blending the practicality of a hatchback with the exhilaration of a powerful, turbocharged engine. Engineered with Mazda's signature focus on driving dynamics, this model is renowned for its sporty handling, direct-injected technology, and potent MZR DISI Turbo engine, delivering 263 horsepower and 280 lb-ft of torque. Designed for enthusiast drivers seeking a capable daily driver with significant tuning potential, the MazdaSpeed3 offers a unique combination of performance and utility. This comprehensive Workshop Service Repair Manual provides detailed guidance for the 2007 MazdaSpeed3, covering all essential systems and maintenance procedures. The manual includes in-depth information on engine mechanical and electrical systems, drivetrain, suspension, steering, brakes, and body and chassis components. Furthermore, it details routine maintenance, troubleshooting diagnostics, component replacement, rebuild procedures, and includes comprehensive wiring diagrams. Targeted at professional technicians and experienced DIYers, this English-language manual is an invaluable resource for ensuring the optimal performance, reliability, and longevity of your vehicle.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed3
Model Variant:
MazdaSpeed 3
Year:
2007
Engine Code:
L3-VDT
Chassis Code:
BK
Platform:
Mazda BK
👋 Introduction
Market Position
Segment:
Compact Performance Hatchback
Target Demographic:
Enthusiast drivers seeking a practical yet potent daily driver.
Competitive Analysis
Key Competitors:
Volkswagen GTI, Subaru Impreza WRX, Mitsubishi Lancer Ralliart.
Key Features
Distinctive Selling Points:
Powerful turbocharged engine, direct-injected technology, sporty handling, practical hatchback design.
Enthusiast Appeal:
Known for its strong aftermarket support and tuning potential.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Target Audience:
Professional Technicians & Experienced DIYers
Page Count:
Approximately 3000+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component testing, timing, lubrication, cooling, fuel injection, emissions.
Engine Electrical:
ECU, ignition system, sensor diagnostics, starter, alternator, wiring diagrams.
Transmission Manual:
Disassembly, inspection, repair, clutch system, shift linkage, gearbox overhaul, fluid specifications.
Transmission Automatic:
N/A for this model variant.
Drivetrain:
Front-wheel drive, differential, CV joints, axles, bearings.
Suspension:
MacPherson strut front, multi-link rear, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, rack and pinion, steering column, power steering fluid.
Brakes:
Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures, rotor and pad replacement.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis structure, corrosion protection.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant, climate control unit.
Electrical Systems:
Lighting, wipers, horn, power windows, power locks, mirrors, interior electronics, battery, charging system.
Fuel System:
Fuel tank, fuel pump, fuel filter, injectors, fuel pressure testing.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, hangers.
Wheels And Tires:
Tire specifications, pressure, rotation, wheel torque, bolt patterns.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, brake inspections, tire rotations.
Troubleshooting:
Diagnostic flowcharts, symptom-based fault finding, error code interpretation.
Component Replacement:
Step-by-step guides for major and minor components.
Rebuild Procedures:
Detailed instructions for engine, transmission, and turbocharger rebuilds.
Wiring Diagrams:
Comprehensive electrical system schematics.
Special Tools:
Identification and usage of specific tools required for certain repairs.
Technical Depth
Depth Level:
Comprehensive, from basic checks to full engine and drivetrain rebuilds.
Diagnostic Capabilities:
Detailed information on OBD-II codes, sensor data interpretation, and advanced diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable
Printability:
Printable
Quality:
High-resolution scans of original factory documentation
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
MZR DISI Turbo (L3-VDT)
Engine Type:
Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve
Displacement:
2.3 Liters (2261 cc)
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Direct Injection (DISI) with sequential electronic fuel injection
Fuel Type:
Premium Unleaded (91 Octane or higher recommended)
Turbocharger:
Mitsubishi TD04-15G or similar variable geometry turbocharger
Intercooler:
Air-to-air front-mounted intercooler
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Optional
Type:
N/A
Features
Gear Ratios 1 To 6:
3.143 / 1.947 / 1.310 / 1.065 / 0.870 / 0.756
Final Drive Ratio:
3.765
Clutch Type:
Hydraulically actuated, single dry plate
📐 Dimensions
Exterior
Length:
177.2 inches (4498 mm)
Width:
70.1 inches (1780 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
104.7 inches (2659 mm)
Front Track:
60.4 inches (1535 mm)
Rear Track:
60.4 inches (1535 mm)
Ground Clearance:
5.9 inches (150 mm)
Interior
Passenger Volume:
94.1 cu ft (2.66 m³)
Front Headroom:
39.3 inches (998 mm)
Front Legroom:
42.0 inches (1067 mm)
Rear Headroom:
37.1 inches (942 mm)
Rear Legroom:
31.7 inches (805 mm)
Cargo
Cargo Volume Rear Seats Up:
15.5 cu ft (0.44 m³)
Cargo Volume Rear Seats Down:
42.7 cu ft (1.21 m³)
Weights
Curb Weight:
3190 lbs (1447 kg)
Gross Vehicle Weight Rating:
4300 lbs (1950 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
5-Star
IIHS Front Overlap Crash:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard 4-wheel Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Dynamic Stability Control (DSC)
Brake Assist:
Standard Emergency Brake Assist (EBA)
Passive Features
Airbags Front:
Advanced front airbags (driver and passenger)
Airbags Side:
Standard front side-impact airbags
Airbags Curtain:
Standard front and rear side-curtain airbags
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts.
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with subwoofer available on higher trims.
Display:
Multi-function display for audio, climate, and trip information.
Connectivity:
Auxiliary audio input jack.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Available keyless entry and ignition system.
Automatic Climate Control:
Available automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe use may require shorter intervals).
Engine Oil Filter Replacement:
With every oil change.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed.
Spark Plug Replacement:
Every 75,000 miles (120,000 km) with recommended iridium spark plugs.
Transmission Fluid Change:
Recommended every 60,000 miles (96,000 km) or every 4 years, check manual for specific fluid type.
Coolant Flush Replacement:
Initial 10 years/120,000 miles, then every 5 years/60,000 miles thereafter.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic, API SN or ILSAC GF-5 compliant.
Engine Oil Capacity:
4.7 US quarts (4.4 liters) with filter change.
Coolant Type:
Mazda Genuine Super Long Life Coolant (FL22) or equivalent (blue color).
Coolant Capacity:
Approx. 7.5 US quarts (7.1 liters)
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap for specific recommendation).
Transmission Fluid Type:
API GL-4 SAE 75W-90 Synthetic Gear Oil (for manual transmission).
Power Steering Fluid Type:
Mazda Genuine Power Steering Fluid or Dexron III/Mercon compatible fluid.
Known Issues
High Pressure Fuel Pump:
Potential for premature wear or failure, often indicated by hesitation or rough idle. Requires inspection and potential replacement.
Clutch Wear:
Some owners report faster-than-average clutch wear due to the performance nature of the vehicle and torque output.
Intake Manifold Swirl Valves:
Can become sticky or fail, leading to poor idle or check engine lights. Service involves cleaning or replacement.
Carbon Buildup:
Direct injection engines can be prone to carbon buildup on intake valves. Regular intake cleaning may be beneficial.
Turbo Oil Lines:
Risk of clogging or leaks, potentially leading to turbo failure. Regular inspection and maintenance are crucial.
📚 Vehicle History
Brand Heritage
Mazda Performance Legacy:
Mazda's long history of producing engaging and sporty vehicles, epitomized by the MX-5 Miata and RX-7.
Model Evolution
Mazdaspeed Lineage:
The MazdaSpeed3 is the performance variant of the Mazda3, inheriting the 'Speed' moniker known for enhanced power and handling.
First Generation Bk:
The BK generation Mazda3 was introduced for the 2004 model year. The MazdaSpeed3 variant debuted for 2007.
Production
Manufacturing Plant:
Hofu, Yamaguchi, Japan (Mazda's primary plant for this model)
Production Years For Gen1 Speed3:
2007-2009
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Mazda3 (non-Speed) was a multiple recipient of Car and Driver's 10Best list, highlighting the platform's strong fundamentals.
Automotive Press Reviews:
Consistently praised by automotive journalists for its agile handling, powerful engine, and practical design.
Ratings
Consumer Reports Reliability:
Generally considered average to above average reliability for its class, though specific issues like fuel pumps are noted.
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