2007 Mitsubishi Galant Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2007 Codes Chassis Code: CY Series 👋 Introduction Market Position Segment: Mid-size sedan Positioning: Competed in a segment with popular models like the Toyota Camry, Honda Accord, and Nissan Altima, often positioned as a value-oriented option with distinctive styling. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu. Key Features Distinctive Styling: Known for its sporty and distinctive exterior styling, particularly the 'jet-fighter' cockpit inspired interior design of earlier generations, which continued to influence its aesthetic. Mivec Technology: Feature of the 2.4L engine, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system enhances power delivery and fuel efficiency across the RPM range. 📋 Manual Details Coverage Areas Systems Covered: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical Systems, HVAC, Body, Interior, Emissions, Diagnostics, Troubleshooting, Maintenance Page Count Pages: Approximately 2000+ pages (typical for full factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the 2.4L 4G69 MIVEC SOHC inline-4 engine, including component removal/installation, overhaul, timing belt/chain procedures, lubrication, cooling system, fuel injection, ignition, and emissions control. Drivetrain: Front-wheel drive (FWD) system, including manual transmission (KM222) and INVECS-II Sport Mode automatic transmission, CVTF (Continuously Variable Transmission Fluid) specifications, differential, drive shafts, and axles. Suspension: Front MacPherson strut and rear multi-link suspension systems, including shock absorbers, springs, bushings, alignment specifications, and wheel bearing replacement. Steering: Power steering system (hydraulic), steering column, steering gear assembly, and tie rod ends. Brakes: Front and rear disc brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, caliper and rotor replacement, brake bleeding procedures. Electrical Systems: Comprehensive wiring diagrams, battery, alternator, starter motor, lighting systems (headlights, taillights, interior lights), fuses, relays, ignition system, power windows, central locking, keyless entry, SRS (Supplemental Restraint System) airbags. HVAC: Air conditioning system, heater core, blower motor, refrigerant specifications, charging procedures, climate control system operation. Body: Body panel removal/installation, door mechanisms, glass replacement, exterior trim, bumpers, fenders, hood, trunk lid. Interior: Seat removal/installation, dashboard disassembly, instrument panel, console, headliner, interior trim panels. Diagnostics: OBD-II (On-Board Diagnostics) system, diagnostic trouble codes (DTCs), scan tool usage, diagnostic flowcharts for various systems. Procedures Included Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush and replacement, brake fluid flush, tire rotation, belt inspection and replacement. Repair: Engine component repair (pistons, valves, gaskets), transmission rebuild, clutch replacement, suspension component replacement, brake caliper/rotor replacement, radiator replacement, exhaust system repair. Troubleshooting: Systematic troubleshooting guides for common driveability issues, electrical faults, starting problems, overheating, and braking concerns. Installation: Installation procedures for accessories, replacement parts, and major component overhauls. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and sharp images/diagrams. Print Quality Printable: Printable pages for easy workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G69 (2.4L) Configuration: Inline-4 Cylinder, DOHC, 16-Valve, MIVEC Displacement: 2378 cc (2.4 Liters) Performance Horsepower: Approximately 160-162 hp @ 5750-6000 RPM (varies slightly by market/configuration) Torque: Approximately 157-160 lb-ft @ 4000 RPM (varies slightly by market/configuration) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Other Bore X Stroke: 87.0 mm x 97.0 mm Compression Ratio: 9.5:1 🔧 Transmission Standard Type: 5-Speed Manual (KM222) Optional Type: INVECS-II 4-Speed Automatic with Sport Mode Features Automatic Features: Sport Mode allows for manual selection of gears via the shifter. Fluid Specifications Automatic Fluid Type: DIAQueen SPIII (or equivalent API GL-4 gear oil for manual transmission) 📐 Dimensions Exterior Length: Approximately 188.0 inches (4775 mm) Width: Approximately 70.1 inches (1780 mm) Height: Approximately 57.3 inches (1455 mm) Wheelbase: Approximately 106.3 inches (2700 mm) Weights Curb Weight: Approximately 3200-3400 lbs (1450-1540 kg), depending on trim and transmission 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger) for the 2007 model year. IIHS Front Impact: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brakeforce Distribution (EBD) Traction Control: Available on higher trims or as an option (TCL) Passive Features Airbags: Driver and front passenger airbags, side-impact airbags (optional on some trims), curtain airbags (optional on some trims). Seatbelts: Three-point seatbelts with pretensioners and load limiters for front occupants. 💡 Technology Features Infotainment Audio System: Optional Rockford Fosgate premium audio system, AM/FM/CD player, MP3 compatibility, auxiliary input jack. Navigation: Optional in-dash GPS navigation system. Driver Assistance Cruise Control: Standard cruise control. Connectivity Keyless Entry: Standard keyless entry system. Power Accessories: Power windows, power door locks, power mirrors. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or...
Competed in a segment with popular models like the Toyota Camry, Honda Accord, and Nissan Altima, often positioned as a value-oriented option with distinctive styling.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu.
Key Features
Distinctive Styling:
Known for its sporty and distinctive exterior styling, particularly the 'jet-fighter' cockpit inspired interior design of earlier generations, which continued to influence its aesthetic.
Mivec Technology:
Feature of the 2.4L engine, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system enhances power delivery and fuel efficiency across the RPM range.
Approximately 2000+ pages (typical for full factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the 2.4L 4G69 MIVEC SOHC inline-4 engine, including component removal/installation, overhaul, timing belt/chain procedures, lubrication, cooling system, fuel injection, ignition, and emissions control.
Drivetrain:
Front-wheel drive (FWD) system, including manual transmission (KM222) and INVECS-II Sport Mode automatic transmission, CVTF (Continuously Variable Transmission Fluid) specifications, differential, drive shafts, and axles.
Suspension:
Front MacPherson strut and rear multi-link suspension systems, including shock absorbers, springs, bushings, alignment specifications, and wheel bearing replacement.
Steering:
Power steering system (hydraulic), steering column, steering gear assembly, and tie rod ends.
Brakes:
Front and rear disc brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, caliper and rotor replacement, brake bleeding procedures.
Electrical Systems:
Comprehensive wiring diagrams, battery, alternator, starter motor, lighting systems (headlights, taillights, interior lights), fuses, relays, ignition system, power windows, central locking, keyless entry, SRS (Supplemental Restraint System) airbags.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant specifications, charging procedures, climate control system operation.
Body:
Body panel removal/installation, door mechanisms, glass replacement, exterior trim, bumpers, fenders, hood, trunk lid.
Systematic troubleshooting guides for common driveability issues, electrical faults, starting problems, overheating, and braking concerns.
Installation:
Installation procedures for accessories, replacement parts, and major component overhauls.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and sharp images/diagrams.
Print Quality
Printable:
Printable pages for easy workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G69 (2.4L)
Configuration:
Inline-4 Cylinder, DOHC, 16-Valve, MIVEC
Displacement:
2378 cc (2.4 Liters)
Performance
Horsepower:
Approximately 160-162 hp @ 5750-6000 RPM (varies slightly by market/configuration)
Torque:
Approximately 157-160 lb-ft @ 4000 RPM (varies slightly by market/configuration)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Other
Bore X Stroke:
87.0 mm x 97.0 mm
Compression Ratio:
9.5:1
🔧 Transmission
Standard
Type:
5-Speed Manual (KM222)
Optional
Type:
INVECS-II 4-Speed Automatic with Sport Mode
Features
Automatic Features:
Sport Mode allows for manual selection of gears via the shifter.
Fluid Specifications
Automatic Fluid Type:
DIAQueen SPIII (or equivalent API GL-4 gear oil for manual transmission)
📐 Dimensions
Exterior
Length:
Approximately 188.0 inches (4775 mm)
Width:
Approximately 70.1 inches (1780 mm)
Height:
Approximately 57.3 inches (1455 mm)
Wheelbase:
Approximately 106.3 inches (2700 mm)
Weights
Curb Weight:
Approximately 3200-3400 lbs (1450-1540 kg), depending on trim and transmission
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger) for the 2007 model year.
IIHS Front Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Available on higher trims or as an option (TCL)
Passive Features
Airbags:
Driver and front passenger airbags, side-impact airbags (optional on some trims), curtain airbags (optional on some trims).
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front occupants.
Every 3,750 miles (6,000 km) or 3 months, or 7,500 miles (12,000 km) or 6 months with synthetic oil and filter (refer to manual for specific recommendation).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Approximately 60,000-100,000 miles (96,000-160,000 km) depending on plug type (iridium recommended).
Timing Belt Replacement:
The 4G69 engine uses a timing *belt*. Replacement interval is typically 60,000-90,000 miles (96,000-144,000 km). Crucial to check and replace.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API SM or higher.
Coolant Type:
Mitsubishi Super Long Life Coolant (MS-97641) or equivalent HOAT (Hybrid Organic Acid Technology) coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3.
Known Issues
Engine Mounts:
Premature wear and tear of engine mounts, leading to increased vibration, especially at idle.
Suspension Components:
Worn control arm bushings and ball joints, leading to clunking noises and poor handling.
Transmission Solenoids:
Issues with transmission solenoids in the automatic transmission can cause shifting problems or limp mode.
Oxygen Sensors:
Failure of oxygen sensors can lead to poor fuel economy and check engine lights.
Exhaust System:
Rust and corrosion on the exhaust system components, particularly in regions with harsh winters.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors, a Japanese automaker with a long history in automotive manufacturing, known for its performance vehicles (Lancer Evolution) and practical sedans.
Model Evolution
Generation:
Eighth Generation Galant (CY Series, 2003-2012 for North America, with significant updates for 2007).
Production
Manufacturing Location:
United States (Normal, Illinois) for the North American market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-Star frontal crash test ratings from NHTSA, indicating a strong safety performance for its class and year.
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