2007 Suzuki Grand VITARA (JB416 JB420 JB627 JB419) CAR Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Model Codes: JB416, JB420, JB627, JB419 Production Year: 2007 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size SUV, often positioned as a practical and capable option in its segment. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Mitsubishi Outlander, Ford Escape, Mazda CX-5. Key Features Vehicle Appeal: Known for its robust construction, available 4x4/AWD systems (often with a low-range gear option on higher trims), practical interior, and good value for money. 📋 Manual Details Coverage Areas Coverage Scope: Complete official service and repair Engine Variants Covered: All engine variants Model Codes Covered: JB416, JB420, JB627, JB419 are explicitly mentioned, covering the range of engine displacements offered. Page Count Page Count: Not specified in product description Manual Type Manual Type: Service and Repair Manual Documentation Scope: Comprehensive and official, covering all mechanical and electrical aspects required for repair and maintenance. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (all variants), fuel system, ignition system, cooling system, exhaust system, engine management (ECM/ECU), lubrication system, transmission (automatic and manual), transfer case, drive shafts, differentials. Chassis: Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires. Electrical: Battery, charging system, starting system, lighting system, instrumentation, power windows, power locks, HVAC controls, audio system, wiring diagrams, diagnostic connectors (OBD-II). Body: Body panels, doors, windows, interior trim, bumpers, exterior trim, seals, glass replacement. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, fuel), spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation. Repair: Engine component replacement (e.g., head gasket, pistons, valves), transmission overhaul/rebuild, suspension component replacement (shocks, struts, ball joints), brake caliper/master cylinder replacement, power steering pump replacement, starter motor replacement, alternator replacement, radiator replacement, fuel pump replacement. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, starting problems, and braking system malfunctions. Includes fault code interpretation. Technical Specifications: Torque specifications for all fasteners, engine clearances, component tolerances, electrical specifications, fluid capacities and types. Bodywork: Panel alignment, door hinge adjustment, bumper repair/replacement, glass replacement, seal inspection and replacement, interior trim panel removal and installation. HVAC: Refrigerant system service (charging, evacuation), blower motor replacement, heater core replacement, A/C compressor replacement, control panel diagnostics. Diagnostics: OBD-II scan tool usage, specific diagnostic procedures for each system, sensor testing, actuator testing, pinpoint tests for electrical circuits. Technical Depth Depth Of Information: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed diagnostic procedures, component removal and installation, and in-depth system overviews. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable (standard for high-quality PDF manuals) Print Quality: Printable from PDF viewer File Size: Not specified in product description, but typical for a comprehensive service manual PDF. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Jb416 Engine Code: JB416 (M16A) Displacement: 1.6 Liters (1586 cc) Configuration: Inline 4-cylinder, DOHC, 16-valve Horsepower: Approximately 103-106 hp (varies by market/tuning) Torque: Approximately 143-145 Nm (varies by market/tuning) Valvetrain: Dual Overhead Camshaft (DOHC), 16 valves Primary Engine Jb420 Engine Code: JB420 (J20A) Displacement: 2.0 Liters (1995 cc) Configuration: Inline 4-cylinder, DOHC, 16-valve Horsepower: Approximately 138-140 hp (varies by market/tuning) Torque: Approximately 183-186 Nm (varies by market/tuning) Valvetrain: Dual Overhead Camshaft (DOHC), 16 valves Primary Engine Jb627 Engine Code: JB627 (H27A) Displacement: 2.7 Liters (2736 cc) Configuration: V6, DOHC, 24-valve Horsepower: Approximately 170-175 hp (varies by market/tuning) Torque: Approximately 230-235 Nm (varies by market/tuning) Valvetrain: Dual Overhead Camshaft (DOHC), 24 valves Primary Engine Jb419 Engine Code: JB419 (J20B - Note: JB419 often refers to diesel variants, assuming common petrol variant here. If diesel, it would be a 1.9L common rail diesel like F9Q. For petrol, J20B is plausible for later J20A updates or similar displacement.) Displacement: 1.9 Liters (1870 cc for diesel F9Q, or 1998cc for petrol J20B) Configuration: Inline 4-cylinder (DOHC 16v for petrol/diesel) Horsepower: Diesel: ~120-130 hp; Petrol: ~140-150 hp Torque: Diesel: ~280-300 Nm; Petrol: ~180-200 Nm Valvetrain: Dual Overhead Camshaft (DOHC), 16 valves (for petrol and diesel variants) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPFI) for petrol engines. Common Rail Direct Injection (CRDi) for diesel variants. Fuel Type: Unleaded Gasoline (Octane rating as per owner's manual); Diesel Fuel 🔧 Transmission Standard Transmission Standard: 5-speed Manual Transmission (for 1.6L and 2.0L models) Optional Transmission Optional: 4-speed Automatic Transmission (for 2.0L and 2.7L models); 5-speed Automatic Transmission (on some 2.7L or higher trim models). Features Drive System: Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive). Some 4WD systems feature a low-range gear for enhanced off-road capability. 📐 Dimensions Exterior Length: Approx. 4,145 mm - 4,300 mm (depending on model/variant) Width: Approx. 1,755 mm - 1,810 mm Height: Approx. 1,685 mm - 1,705 mm Wheelbase: Approx. 2,640 mm Weights...

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Sku: 316952

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Tags: 2007 Car Grand VITARA JB416 JB419 JB420 JB627 Misc Motorcycles Suzuki

Product variants

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Grand Vitara

Model Codes:

JB416, JB420, JB627, JB419

Production Year:

👋 Introduction

Market Position

Vehicle Segment:

Compact/Mid-size SUV, often positioned as a practical and capable option in its segment.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan X-Trail, Mitsubishi Outlander, Ford Escape, Mazda CX-5.

Key Features

Vehicle Appeal:

Known for its robust construction, available 4x4/AWD systems (often with a low-range gear option on higher trims), practical interior, and good value for money.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete official service and repair

Engine Variants Covered:

All engine variants

Model Codes Covered:

JB416, JB420, JB627, JB419 are explicitly mentioned, covering the range of engine displacements offered.

Page Count

Page Count:

Not specified in product description

Manual Type

Manual Type:

Service and Repair Manual

Documentation Scope:

Comprehensive and official, covering all mechanical and electrical aspects required for repair and maintenance.

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical (all variants), fuel system, ignition system, cooling system, exhaust system, engine management (ECM/ECU), lubrication system, transmission (automatic and manual), transfer case, drive shafts, differentials.

Chassis:

Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires.

Electrical:

Battery, charging system, starting system, lighting system, instrumentation, power windows, power locks, HVAC controls, audio system, wiring diagrams, diagnostic connectors (OBD-II).

Body:

Body panels, doors, windows, interior trim, bumpers, exterior trim, seals, glass replacement.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, fuel), spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation.

Repair:

Engine component replacement (e.g., head gasket, pistons, valves), transmission overhaul/rebuild, suspension component replacement (shocks, struts, ball joints), brake caliper/master cylinder replacement, power steering pump replacement, starter motor replacement, alternator replacement, radiator replacement, fuel pump replacement.

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, starting problems, and braking system malfunctions. Includes fault code interpretation.

Technical Specifications:

Torque specifications for all fasteners, engine clearances, component tolerances, electrical specifications, fluid capacities and types.

Bodywork:

Panel alignment, door hinge adjustment, bumper repair/replacement, glass replacement, seal inspection and replacement, interior trim panel removal and installation.

HVAC:

Refrigerant system service (charging, evacuation), blower motor replacement, heater core replacement, A/C compressor replacement, control panel diagnostics.

Diagnostics:

OBD-II scan tool usage, specific diagnostic procedures for each system, sensor testing, actuator testing, pinpoint tests for electrical circuits.

Technical Depth

Depth Of Information:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed diagnostic procedures, component removal and installation, and in-depth system overviews.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable (standard for high-quality PDF manuals)

Print Quality:

Printable from PDF viewer

File Size:

Not specified in product description, but typical for a comprehensive service manual PDF.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine Jb416

Engine Code:

JB416 (M16A)

Displacement:

1.6 Liters (1586 cc)

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Horsepower:

Approximately 103-106 hp (varies by market/tuning)

Torque:

Approximately 143-145 Nm (varies by market/tuning)

Valvetrain:

Dual Overhead Camshaft (DOHC), 16 valves

Primary Engine Jb420

Engine Code:

JB420 (J20A)

Displacement:

2.0 Liters (1995 cc)

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Horsepower:

Approximately 138-140 hp (varies by market/tuning)

Torque:

Approximately 183-186 Nm (varies by market/tuning)

Valvetrain:

Dual Overhead Camshaft (DOHC), 16 valves

Primary Engine Jb627

Engine Code:

JB627 (H27A)

Displacement:

2.7 Liters (2736 cc)

Configuration:

V6, DOHC, 24-valve

Horsepower:

Approximately 170-175 hp (varies by market/tuning)

Torque:

Approximately 230-235 Nm (varies by market/tuning)

Valvetrain:

Dual Overhead Camshaft (DOHC), 24 valves

Primary Engine Jb419

Engine Code:

JB419 (J20B - Note: JB419 often refers to diesel variants, assuming common petrol variant here. If diesel, it would be a 1.9L common rail diesel like F9Q. For petrol, J20B is plausible for later J20A updates or similar displacement.)

Displacement:

1.9 Liters (1870 cc for diesel F9Q, or 1998cc for petrol J20B)

Configuration:

Inline 4-cylinder (DOHC 16v for petrol/diesel)

Horsepower:

Diesel: ~120-130 hp; Petrol: ~140-150 hp

Torque:

Diesel: ~280-300 Nm; Petrol: ~180-200 Nm

Valvetrain:

Dual Overhead Camshaft (DOHC), 16 valves (for petrol and diesel variants)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPFI) for petrol engines. Common Rail Direct Injection (CRDi) for diesel variants.

Fuel Type:

Unleaded Gasoline (Octane rating as per owner's manual); Diesel Fuel

🔧 Transmission

Standard Transmission

Standard:

5-speed Manual Transmission (for 1.6L and 2.0L models)

Optional Transmission

Optional:

4-speed Automatic Transmission (for 2.0L and 2.7L models); 5-speed Automatic Transmission (on some 2.7L or higher trim models).

Features

Drive System:

Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive). Some 4WD systems feature a low-range gear for enhanced off-road capability.

📐 Dimensions

Exterior

Length:

Approx. 4,145 mm - 4,300 mm (depending on model/variant)

Width:

Approx. 1,755 mm - 1,810 mm

Height:

Approx. 1,685 mm - 1,705 mm

Wheelbase:

Approx. 2,640 mm

Weights

Curb Weight:

Approx. 1,400 kg - 1,650 kg (depending on engine and drivetrain)

Gross Weight:

Not specified in product description

Towing Capacity:

Varies significantly by market and configuration; consult local specifications or manual for accurate figures.

🛡️ Safety Features

Ratings

NHTSA Rating 2007:

Not readily available for all configurations from this specific year globally. Generally performed well in its class for its time. Consult IIHS or NHTSA for specific test results if available.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), potentially Brake Assist (BA) on higher trims. All-wheel-drive systems contribute to active safety.

Passive Features

Passive Safety Features:

Front airbags for driver and passenger, side curtain airbags (optional or standard on higher trims), seatbelt pretensioners, crumple zones, reinforced chassis.

💡 Technology Features

Infotainment

Infotainment System:

Base models typically featured a single-CD player with AM/FM radio and auxiliary input. Higher trims may have offered a multi-disc CD changer, premium audio systems, or basic navigation systems (less common for 2007).

Driver Assistance

Driver Assistance Features:

Limited advanced driver-assistance systems for this era. Primarily focused on safety through ABS and EBD. Cruise control was a common feature.

Connectivity

Connectivity Options:

Auxiliary audio input port was the primary connectivity for external music players. Bluetooth integration was not common in this model year, though aftermarket solutions exist.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, whichever comes first, depending on driving conditions and oil type used. Consult manual for exact Suzuki recommendations.

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection and driving environment.

Spark Plug Replacement:

Typically 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium or platinum-tipped plugs, as specified for each engine. Consult manual for exact type and interval.

Fluid Specifications

Engine Oil Type:

API SN/SM/SL or ILSAC GF-5/GF-4, SAE 5W-30 or 0W-20 for most petrol engines (check specific engine and climate recommendations). Diesel engines require appropriate API CJ-4 or newer specification oil.

Coolant Type:

Suzuki Super Long Life Coolant (SLLC) or equivalent Asian vehicle-specific ethylene glycol-based coolant (green or pink/red).

Transmission Fluid Atf:

Suzuki ATF (JWS 3314/3317 for older automatics, or Dexron III/VI for others), Manual transmission fluid API GL-4 SAE 75W-90 or 80W-90. Transfer case fluid: GL-4 SAE 75W-90 or 80W-90. Differential fluid: GL-5 SAE 80W-90.

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Brake pads and rotors, suspension bushings and ball joints, exhaust system components (muffler, catalytic converter), wheel bearings, potentially clutch wear (manual transmission).

Engine Specific Concerns:

While generally reliable, some early 2.0L J20A engines could experience oil consumption issues if not maintained properly. V6 (H27A) is generally robust but requires diligent maintenance. Diesel variants (if JB419 is diesel) can be susceptible to turbocharger issues or injector problems if fuel quality is poor.

Electrical Quirks:

ocasional issues with power window regulators, HVAC blower motors, or dashboard illumination can occur over time. Wiring harness integrity is crucial for diagnostics.

📚 Vehicle History

Brand Heritage

Suzuki Offroad Legacy:

Suzuki has a strong heritage in producing capable off-road vehicles, starting with iconic models like the SJ Series (Samurai/Jimny), which informs the Grand Vitara's design and engineering ethos, particularly its 4WD systems.

Model Evolution

Third Generation Gv:

The 2007 model represents the third generation (around 2005-2015) of the Grand Vitara, which moved to a unibody construction (except for some specific markets/versions that might retain body-on-frame). This generation introduced more refined road manners and a wider range of engine options, including the V6.

Production

Manufacturing Locations:

Globally produced, with key manufacturing hubs in Japan and other international facilities to serve various markets.

🏆 Awards & Recognition

Recognitions

Awards And Ratings:

Specific awards for the 2007 Grand Vitara are not prominently documented, but its predecessors and the model line generally received positive reviews for its off-road capability (especially with the V6 and 4WD) and practicality. Often cited for its value proposition in its segment.