Mitsubishi Fuso Truck FE FG FH FK FM Complete Workshop Service Repair Manual 2008 2009 2010 2011
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: FE, FG, FH, FK, FM Year: 2008, 2009, 2010, 2011 Codes Product Code Identifier: Workshop Service Repair Manual Download 👋 Introduction Market Position Positioning: Essential diagnostic and repair resource for owners and independent repair facilities seeking to maintain and service Mitsubishi Fuso FE, FG, FH, FK, and FM series trucks. Competitive Analysis Competitors: Offers comparable coverage to OEM service manuals, providing a cost-effective alternative for DIY mechanics and independent workshops. Key Features Ease Of Use: Features step-by-step instructions and accompanying pictures for simplified repair processes. Cost Savings: Enables significant savings by empowering users to perform their own maintenance and repairs. Accessibility: Instant email delivery upon payment, with perpetual access and print/download flexibility. 📋 Manual Details Coverage Areas Coverage Scope: All models, engines, trim levels, and transmission types within the specified years. Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'complete' and 'A-Z') Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Transmission (Manual and Automatic), Drivetrain (Driveshaft, Differentials, Axles). Chassis: Suspension (Front and Rear), Steering System, Brake System (Hydraulic, Air Brakes if applicable), Wheels, Tires, Frame. Electrical: Battery, Charging System (Alternator, Starter), Ignition System, Lighting System, Instrumentation, Power Distribution, Body Control Modules, Diagnostic Systems. Body: Body Panels, Doors, Windows, Seats, Interior Trim, Cab Structure, Cargo Bed/Body, Glass, Locks, Wipers. HVAC: Heating, Ventilation, and Air Conditioning System. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication. Diagnostics: Troubleshooting procedures for all systems, fault code interpretation, diagnostic test procedures. Repair: Step-by-step repair instructions for all major components and systems, including disassembly, inspection, repair, and reassembly. Overhaul: Complete engine and transmission overhaul procedures. Adjustment: Adjustment procedures for various systems such as brakes, clutches, and lighting. Replacement: Component replacement instructions for wear items and failed parts. Technical Depth Depth: Comprehensive, from basic scheduled maintenance to in-depth engine and transmission rebuilding, electrical system diagnostics, and chassis repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High quality, enabling clear printing of individual pages or the entire document. Binding Type Binding: Not Applicable (Downloadable) Paper Type Paper: Not Applicable (Digital) Software Requirements Required Software: Adobe Reader (freely downloadable). Compatibility Device Compatibility: All PC and MAC computers, tablets, smartphones. ⚙️ Engine Specifications Primary Engine Engine Families: Likely includes various diesel engines common to these Fuso models, such as the 4M5xx series (e.g., 4M50), 4D3xx series, and potentially others depending on specific truck configurations and regional markets. The manual covers all engine variants. Performance Performance Data: Specific horsepower, torque, and emissions data are detailed within the manual for each covered engine variant. Fuel System Fuel Delivery: Common Rail Direct Injection (CRDI) for diesel engines, with detailed specifications for fuel pumps, injectors, filters, and pressure sensors. Cooling System Cooling Type: Water-cooled, typically with a thermostat-controlled system and fan clutch (mechanical or electric). Lubrication System Oil Type: Diesel engine oil, with specific API classifications and viscosity grades (e.g., API CJ-4 or CK-4, SAE 10W-30 or 15W-40) detailed for different ambient temperatures. Turbocharger Turbo Systems: Intercooled turbocharger systems are prevalent, with detailed procedures for inspection, repair, and replacement. 🔧 Transmission Standard Standard Transmission Types: Manual transmissions (e.g., 5-speed, 6-speed) are common. The manual covers their specific operation, maintenance, and repair. Optional Automatic Transmission Types: Automatic transmission options may be available depending on the model and configuration. The manual includes coverage for these as well. Features Transmission Fluid: Specific automatic transmission fluid (ATF) types and manual transmission gear oil specifications are provided in the manual. Clutch System: Hydraulic clutch actuation with detailed procedures for clutch disc, pressure plate, and release bearing replacement. Drivetrain Driveshaft And Axles: Information on driveshaft universal joints, differential units (including limited-slip or locking differentials if equipped), and axle shafts. 📐 Dimensions Exterior Chassis Types: Cab-over-engine (COE) design is standard across FE, FG, FH, FK, FM series, contributing to a compact footprint and good maneuverability. Specific dimensions vary significantly by sub-model and wheelbase. Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) varies widely, from light-duty GVWRs for FE/FG models to medium-duty GVWRs for FH/FK/FM models, typically ranging from approximately 14,500 lbs to over 33,000 lbs. Curb Weight Range: Curb weights are also highly variable, reflecting chassis, engine, and body configurations. 🛡️ Safety Features Ratings Crash Test Data: While formal NHTSA/IIHS ratings for specific truck models in this period might be limited, the manual will cover safety-related structural components, occupant protection systems, and braking performance. Active Features Braking Systems: Hydraulic disc brakes (front and rear) are standard. Many models may also feature an exhaust brake or an engine brake for supplemental slowing. Air brake systems might be present on heavier FM variants. Passive Features Occupant Protection: Includes information...
Essential diagnostic and repair resource for owners and independent repair facilities seeking to maintain and service Mitsubishi Fuso FE, FG, FH, FK, and FM series trucks.
Competitive Analysis
Competitors:
Offers comparable coverage to OEM service manuals, providing a cost-effective alternative for DIY mechanics and independent workshops.
Key Features
Ease Of Use:
Features step-by-step instructions and accompanying pictures for simplified repair processes.
Cost Savings:
Enables significant savings by empowering users to perform their own maintenance and repairs.
Accessibility:
Instant email delivery upon payment, with perpetual access and print/download flexibility.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models, engines, trim levels, and transmission types within the specified years.
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as 'complete' and 'A-Z')
Suspension (Front and Rear), Steering System, Brake System (Hydraulic, Air Brakes if applicable), Wheels, Tires, Frame.
Electrical:
Battery, Charging System (Alternator, Starter), Ignition System, Lighting System, Instrumentation, Power Distribution, Body Control Modules, Diagnostic Systems.
Heating, Ventilation, and Air Conditioning System.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication.
Diagnostics:
Troubleshooting procedures for all systems, fault code interpretation, diagnostic test procedures.
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly, inspection, repair, and reassembly.
Overhaul:
Complete engine and transmission overhaul procedures.
Adjustment:
Adjustment procedures for various systems such as brakes, clutches, and lighting.
Replacement:
Component replacement instructions for wear items and failed parts.
Technical Depth
Depth:
Comprehensive, from basic scheduled maintenance to in-depth engine and transmission rebuilding, electrical system diagnostics, and chassis repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High quality, enabling clear printing of individual pages or the entire document.
Binding Type
Binding:
Not Applicable (Downloadable)
Paper Type
Paper:
Not Applicable (Digital)
Software Requirements
Required Software:
Adobe Reader (freely downloadable).
Compatibility
Device Compatibility:
All PC and MAC computers, tablets, smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Families:
Likely includes various diesel engines common to these Fuso models, such as the 4M5xx series (e.g., 4M50), 4D3xx series, and potentially others depending on specific truck configurations and regional markets. The manual covers all engine variants.
Performance
Performance Data:
Specific horsepower, torque, and emissions data are detailed within the manual for each covered engine variant.
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDI) for diesel engines, with detailed specifications for fuel pumps, injectors, filters, and pressure sensors.
Cooling System
Cooling Type:
Water-cooled, typically with a thermostat-controlled system and fan clutch (mechanical or electric).
Lubrication System
Oil Type:
Diesel engine oil, with specific API classifications and viscosity grades (e.g., API CJ-4 or CK-4, SAE 10W-30 or 15W-40) detailed for different ambient temperatures.
Turbocharger
Turbo Systems:
Intercooled turbocharger systems are prevalent, with detailed procedures for inspection, repair, and replacement.
🔧 Transmission
Standard
Standard Transmission Types:
Manual transmissions (e.g., 5-speed, 6-speed) are common. The manual covers their specific operation, maintenance, and repair.
Optional
Automatic Transmission Types:
Automatic transmission options may be available depending on the model and configuration. The manual includes coverage for these as well.
Features
Transmission Fluid:
Specific automatic transmission fluid (ATF) types and manual transmission gear oil specifications are provided in the manual.
Clutch System:
Hydraulic clutch actuation with detailed procedures for clutch disc, pressure plate, and release bearing replacement.
Drivetrain
Driveshaft And Axles:
Information on driveshaft universal joints, differential units (including limited-slip or locking differentials if equipped), and axle shafts.
📐 Dimensions
Exterior
Chassis Types:
Cab-over-engine (COE) design is standard across FE, FG, FH, FK, FM series, contributing to a compact footprint and good maneuverability. Specific dimensions vary significantly by sub-model and wheelbase.
Weights
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) varies widely, from light-duty GVWRs for FE/FG models to medium-duty GVWRs for FH/FK/FM models, typically ranging from approximately 14,500 lbs to over 33,000 lbs.
Curb Weight Range:
Curb weights are also highly variable, reflecting chassis, engine, and body configurations.
🛡️ Safety Features
Ratings
Crash Test Data:
While formal NHTSA/IIHS ratings for specific truck models in this period might be limited, the manual will cover safety-related structural components, occupant protection systems, and braking performance.
Active Features
Braking Systems:
Hydraulic disc brakes (front and rear) are standard. Many models may also feature an exhaust brake or an engine brake for supplemental slowing. Air brake systems might be present on heavier FM variants.
Passive Features
Occupant Protection:
Includes information on seat belts, internal cab structure, and potential airbag systems (though airbags were less common on commercial trucks of this era).
💡 Technology Features
Infotainment
Infotainment Features:
Basic infotainment systems are typically found, often including a radio, CD player, and possibly auxiliary inputs. The manual will detail their operation and troubleshooting.
Driver Assistance
Instrumentation:
Comprehensive dashboard instrumentation including engine monitoring gauges, warning lights, and diagnostic indicators for all critical systems.
Connectivity
Diagnostic Ports:
OBD-II (On-Board Diagnostics) port for engine and emission system diagnostics, along with potentially proprietary diagnostic connectors for other vehicle systems.
Powertrain Control
ECU Information:
Details on the Engine Control Unit (ECU) or Engine Control Module (ECM) and transmission control units, including sensor inputs, outputs, and diagnostic protocols.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical intervals range from 5,000 to 10,000 miles or 6 months, whichever comes first, but the manual will provide precise intervals based on engine type and operating conditions.
Filter Replacement Intervals:
Fuel, oil, and air filter replacement intervals are tied to mileage and operating hours, detailed in the manual.
Fluid Specifications
Engine Oil Spec:
Refer to engine oil section for specific API classification (e.g., API CJ-4/CK-4) and SAE viscosity grade (e.g., SAE 10W-30, SAE 15W-40).
Coolant Spec:
Typically a heavy-duty ELC (Extended Life Coolant) or a hybrid organic acid technology (HOAT) coolant, often P-S-A free, with specific color and type indicated in the manual.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid for hydraulic brake systems. Air brake systems may use specific compressor oil or brake fluid depending on design.
Known Issues
Common Wear Items:
Potential common wear items include brake pads, rotors, clutch components, suspension bushings, and exhaust components. The manual provides diagnostic and replacement procedures for these.
Diesel Particulate Filter Dpf:
If equipped with a Diesel Particulate Filter (DPF), the manual will cover regeneration procedures, cleaning, and replacement.
Emissions Control Systems:
Information on EGR (Exhaust Gas Recirculation) systems and other emissions control components will be included.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi Fuso is a long-standing manufacturer of commercial vehicles, known for reliability and durability in light and medium-duty truck segments globally.
Model Evolution
Evolution:
The FE, FG, FH, FK, and FM series represent generations of Fuso's versatile truck platform, evolving in engine technology, safety features, and emissions compliance over the years.
Production
Manufacturing Locations:
Mitsubishi Fuso trucks are manufactured in various plants worldwide, including Japan and the United States, depending on the specific model and market.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for these model years may not be explicitly listed, Mitsubishi Fuso trucks consistently receive recognition for reliability and operational efficiency in the commercial vehicle sector.
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