Polaris Sportsman 800 EFi Touring ATV 2008-2009 Service Repair Workshop Manual Download Pdf
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The Polaris Sportsman 800 EFI Touring, produced for the 2008 and 2009 model years, represents a premium utility and touring all-terrain vehicle. Engineered for recreational riders and utility users alike, this model excels in providing enhanced comfort and capability for two-up riding and extended excursions. Key features include a powerful 800cc V-twin engine with Electronic Fuel Injection (EFI) for optimal performance and efficiency, an extended wheelbase for improved stability, and independent suspension on all four wheels for a superior ride. The On-Demand All-Wheel Drive system ensures versatile traction, making it a capable choice for various terrains. This comprehensive factory service repair workshop manual provides detailed procedures for the maintenance, repair, and troubleshooting of the Polaris Sportsman 800 EFI Touring. Covering essential systems such as the powertrain, chassis, and electrical components, it includes step-by-step instructions for routine maintenance, component disassembly and reassembly, and diagnostic procedures for the EFI system. With over 700 pages of information, this English-language manual is an indispensable resource for owners, mechanics, and technicians aiming to preserve the performance, reliability, and longevity of their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 EFI Touring Model Variant: Touring Model Years Covered: 2008, 2009 Codes Engine Code Primary: R100 👋 Introduction Market Position Market Segment: Premium utility and touring ATV. Target Audience: Recreational riders, utility users, and those seeking extended comfort and capability for two-up riding. Competitive Analysis Key Competitors At Time: Can-Am Outlander MAX, Arctic Cat Thundercat, Yamaha Grizzly 700. Key Features Engine Power: Powerful 800cc V-twin engine delivering substantial torque and horsepower. Touring Capability: Extended wheelbase, comfortable seating for two, integrated passenger amenities (footrests, backrest). Efi Technology: Electronic Fuel Injection ensures optimal performance, fuel efficiency, and reliable starting in various conditions. Suspension System: Independent suspension on all four wheels (IRS) for superior ride quality and terrain handling. Drivetrain: On-Demand All-Wheel Drive (AWD) and 2WD capability for versatile traction. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive factory service, repair, and workshop procedures. Page Count Estimated Page Count: 700+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel system, ignition, exhaust, transmission, drivetrain (AWD/2WD operation). Chassis: Suspension (front and rear), steering, brakes (hydraulic disc front/rear), frame, wheels, tires. Electrical: Starting/charging system, battery, lighting, instrumentation, EFI control module, sensors, wiring diagrams, accessory circuits. Bodywork And Accessories: Body panels, storage compartments, seating, racks, plastics, trim, controls. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, valve adjustments, lubrication, brake service, spark plug replacement. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (EFI specific). Repair: Component-level disassembly, inspection, repair, and reassembly for all major systems. Special Procedures: EFI system diagnostics and calibration, engine compression testing, suspension alignment, steering system checks. Technical Depth Depth: Detailed technical specifications, torque values, clearances, diagnostic flowcharts, step-by-step repair instructions. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Clarity: High-resolution images and diagrams for clear visualization of procedures and parts. Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Type: 4-stroke SOHC V-twin Displacement: 795 cc (48.5 cu. in.) Bore X Stroke: 82.0 mm x 75.0 mm (3.23 in. x 2.95 in.) Cooling System: Liquid-cooled Performance Horsepower Estimated: 55 hp @ 6500 RPM (approximate) Torque Estimated: 50 lb-ft @ 5000 RPM (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition Type: Digital CDI Exhaust Exhaust System: Dual muffler system 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Gear Selection: High, Low, Neutral, Reverse, Park Drive System: Shaft Drive (front and rear differentials) Optional Optional Transmission: N/A (CVT is standard) Features Engagement: Polaris VersaTrac™ Auto-locking Front Differential (part of On-Demand AWD system) Fluid Requirements Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant or equivalent (e.g., SAE 30 Premium Gearcase Lube) Transmission Fluid Capacity: Refer to manual for specific fill levels (typically around 1.2 L for gearcase). 📐 Dimensions Exterior Length: 85.5 in. (2171.7 mm) Width: 46 in. (1168.4 mm) Height: 51.5 in. (1308.1 mm) Wheelbase: 57.5 in. (1460.5 mm) Ground Clearance: 11.5 in. (292.1 mm) Weights Dry Weight Estimated: 677 lbs (307 kg) Fuel Capacity: 4.25 gal (16.1 L) Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (91 kg) Cargo Cargo Storage: Integrated front and rear racks, under-seat storage, waterproof glove box. 🛡️ Safety Features Ratings Atv Safety Considerations: Refer to manual for safe operating practices, rollover prevention, and protective gear recommendations. Active Features Braking System: Hydraulic disc brakes front and rear, 4-wheel disc brakes. Parking Brake: Integrated with transmission (Park position) Passive Features Lighting: Dual 50W headlights, brake light, taillight. Operator Protection: Handguards, comfortable seating...
The Polaris Sportsman 800 EFI Touring, produced for the 2008 and 2009 model years, represents a premium utility and touring all-terrain vehicle. Engineered for recreational riders and utility users alike, this model excels in providing enhanced comfort and capability for two-up riding and extended excursions. Key features include a powerful 800cc V-twin engine with Electronic Fuel Injection (EFI) for optimal performance and efficiency, an extended wheelbase for improved stability, and independent suspension on all four wheels for a superior ride. The On-Demand All-Wheel Drive system ensures versatile traction, making it a capable choice for various terrains.
This comprehensive factory service repair workshop manual provides detailed procedures for the maintenance, repair, and troubleshooting of the Polaris Sportsman 800 EFI Touring. Covering essential systems such as the powertrain, chassis, and electrical components, it includes step-by-step instructions for routine maintenance, component disassembly and reassembly, and diagnostic procedures for the EFI system. With over 700 pages of information, this English-language manual is an indispensable resource for owners, mechanics, and technicians aiming to preserve the performance, reliability, and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 800 EFI Touring
Model Variant:
Touring
Model Years Covered:
2008, 2009
Codes
Engine Code Primary:
R100
👋 Introduction
Market Position
Market Segment:
Premium utility and touring ATV.
Target Audience:
Recreational riders, utility users, and those seeking extended comfort and capability for two-up riding.
On-Demand AWD system automatically engages front drive when needed.
Connectivity
Accessory Power:
Pre-wired for accessories, often includes a DC power outlet.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months (whichever comes first), use Polaris PS-4 Oil.
Air Filter Cleaning:
Inspect every 50 hours, clean or replace as needed. Clean more frequently in dusty conditions.
Spark Plug Replacement:
Recommended every 100 hours or 12 months. Refer to manual for correct gap and type (e.g., NGK CR7E).
Transmission Fluid Change:
Inspect every 200 hours, change as needed or annually.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 Full Synthetic 5W-50 (or AGL Gearcase Lubricant for transmission/differentials).
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 2.0 L / 2.1 qts with filter change).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Polaris Coolant or equivalent).
Known Issues
Common Wear Items:
Drive belts (CVT), brake pads, suspension bushings, tie rod ends.
Efi System Maintenance:
Periodic cleaning of throttle bodies and injectors may be beneficial for optimal performance.
📚 Vehicle History
Brand Heritage
Polarís Atv Legacy:
Polaris has been a pioneer and leader in the ATV market since the late 1980s, known for innovation and robust off-road vehicles.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship utility and recreational ATV series, continuously updated with advanced technology and features.
Touring Variant Introduction:
The Touring models were developed to cater to riders seeking increased comfort and stability for two-up riding and longer excursions.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Polaris Sportsman models consistently receive positive reviews for their performance, durability, and comfort, often cited as benchmarks in the utility and touring ATV segments.
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