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2008-2010 Mitsubishi Fuso Truck FE FG FK FM Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: FE FG FK FM Series Year: 2008-2010 👋 Introduction Market Position Vehicle Segment: Medium-duty commercial trucks, known for versatility and reliability in various vocational applications. Competitive Analysis Competitors: Competes with other medium-duty trucks from manufacturers like Isuzu (N-Series), Hino (300 Series), and Chevrolet/GMC (W-Series/TopKick). Key Features Manual Advantages: • Comprehensive coverage of FE, FG, FK, and FM series • Detailed diagnostic procedures • High-quality printable PDF format • Instant download, no shipping delays • Includes wiring diagrams Vehicle Strengths: • Robust construction • Durable powertrains • Versatile chassis for various body types (box trucks, flatbeds, dump trucks, etc.) • Good fuel efficiency for its class • Reputation for longevity and low cost of ownership 📋 Manual Details Coverage Areas General Topics: • Maintenance Schedule • General Information Powertrain Systems: • Engine • Lubrication • Fuel and Engine Control • Electronically Controlled Fuel System • Cooling • Intake and Exhaust • Emission Control • Clutch • Manual Transmission • Automatic Transmission • Transfer • Propeller Shaft Chassis Systems: • Front Axle • Rear Axle • Wheel and Tire • Front Suspension • Rear Suspension • Brake • Anti-Lock Brake System (ABS) • Parking Brake • Steering • Frame Body And Interior Systems: • Cab • Door • Exterior • Interior Electrical And HVAC Systems: • Electrical • Air-Conditioner • Heater Page Count Estimated Pages: Extensive (typical for comprehensive service manuals, often 1000+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain Overview: Covers all major powertrain components including engine mechanicals, fuel injection, cooling, exhaust, emissions, clutch, manual and automatic transmissions, transfer case, and driveline components. Chassis Overview: Details the front and rear axles, suspension systems (front and rear), steering mechanisms, braking system (including ABS and parking brake), wheels, tires, and frame construction. Body And Electrical Overview: Includes procedures for cab, doors, exterior body panels, interior trim, and comprehensive electrical system diagnostics, including wiring diagrams. HVAC Overview: Provides service and repair information for the air conditioning and heating systems. Procedures Included Maintenance Procedures: • Scheduled Maintenance • Fluid Changes • Filter Replacements • Lubrication Points Repair And Overhaul: • Engine Assembly/Disassembly • Transmission Rebuild • Brake System Repair • Suspension Component Replacement • Electrical Component Troubleshooting and Repair Diagnostic Procedures: • Troubleshooting Guides • Diagnostic Trouble Codes (DTCs) interpretation • Wiring Diagram Analysis Installation Procedures: Includes procedures for assembling and disassembling various vehicle components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance tasks to in-depth engine and transmission overhauls, electrical diagnostics, and bodywork repairs. Includes detailed specifications and procedures for expert-level repairs. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: All pages are printable, ensuring high-quality hard copy reference. Binding Type Binding: Digital (PDF), no physical binding. Paper Type Paper Quality: N/A (Digital Format) Compatibility Operating Systems: Compatible with all versions of Windows, Mac, and Linux. Requirements Software Requirements: Requires Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Engine Family: Commonly powered by Mitsubishi Fuso's 4D34T, 4M50, or similar diesel engine families for this era. Performance Engine Variants Typical: Engines often range from 3.9L to 4.9L displacement, producing horsepower typically between 125-170 HP and torque in the range of 260-350 lb-ft, depending on specific model and configuration. Fuel System Fuel Injection Type: Commonly equipped with electronically controlled, high-pressure common rail (HPCR) or similar advanced diesel injection systems for improved performance and emissions. Emission Control Emission Systems: Includes systems such as Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalysts (DOC), and potentially Diesel Particulate Filters (DPF) depending on specific emissions standards met. 🔧 Transmission Standard Transmission Manual Transmission Type: Multiple manual transmission options may be available, often 5-speed or 6-speed synchronized gearboxes. Optional Transmission Automatic Transmission Type: Optional automatic transmissions are available, typically 4-speed or 5-speed electronically controlled units. Features Drivetrain Options: Available in both 4x2 (RWD) and 4x4 (4WD) configurations, with the FG series often being the 4x4 variant. 📐 Dimensions Exterior Wheelbase Range: Wheelbase varies significantly across FE, FG, FK, and FM models, typically ranging from approximately 100 inches to 180+ inches to accommodate different body lengths and applications. Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) can range widely, from around 10,000 lbs for lighter FE models to over 30,000 lbs for heavier FM models. 🛡️ Safety Features Ratings Crash Test Information: Specific crash test ratings for commercial trucks are often less publicly available than for passenger vehicles. Focus is on build integrity and adherence to commercial vehicle safety standards. Active Features Braking Systems: Hydraulic disc brakes (front and rear) with optional Anti-lock Braking System (ABS). Passive Features Cab Construction: Reinforced cab structure, crumple zones, and potentially driver/passenger airbags depending on specific configuration and market regulations. 💡 Technology Features Infotainment Available Features: Base models typically feature a basic...
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2008-2010 Mitsubishi Fuso Truck FE FG FK FM Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi Fuso
Model:
FE FG FK FM Series
Year:
2008-2010
👋 Introduction
Market Position
Vehicle Segment:
Medium-duty commercial trucks, known for versatility and reliability in various vocational applications.
Competitive Analysis
Competitors:
Competes with other medium-duty trucks from manufacturers like Isuzu (N-Series), Hino (300 Series), and Chevrolet/GMC (W-Series/TopKick).
Key Features
Manual Advantages:
• Comprehensive coverage of FE, FG, FK, and FM series
• Detailed diagnostic procedures
• High-quality printable PDF format
• Instant download, no shipping delays
• Includes wiring diagrams
Vehicle Strengths:
• Robust construction
• Durable powertrains
• Versatile chassis for various body types (box trucks, flatbeds, dump trucks, etc.)
• Good fuel efficiency for its class
• Reputation for longevity and low cost of ownership
📋 Manual Details
Coverage Areas
General Topics:
• Maintenance Schedule
• General Information
Powertrain Systems:
• Engine
• Lubrication
• Fuel and Engine Control
• Electronically Controlled Fuel System
• Cooling
• Intake and Exhaust
• Emission Control
• Clutch
• Manual Transmission
• Automatic Transmission
• Transfer
• Propeller Shaft
Chassis Systems:
• Front Axle
• Rear Axle
• Wheel and Tire
• Front Suspension
• Rear Suspension
• Brake
• Anti-Lock Brake System (ABS)
• Parking Brake
• Steering
• Frame
Body And Interior Systems:
• Cab
• Door
• Exterior
• Interior
Electrical And HVAC Systems:
• Electrical
• Air-Conditioner
• Heater
Page Count
Estimated Pages:
Extensive (typical for comprehensive service manuals, often 1000+ pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain Overview:
Covers all major powertrain components including engine mechanicals, fuel injection, cooling, exhaust, emissions, clutch, manual and automatic transmissions, transfer case, and driveline components.
Chassis Overview:
Details the front and rear axles, suspension systems (front and rear), steering mechanisms, braking system (including ABS and parking brake), wheels, tires, and frame construction.
Body And Electrical Overview:
Includes procedures for cab, doors, exterior body panels, interior trim, and comprehensive electrical system diagnostics, including wiring diagrams.
HVAC Overview:
Provides service and repair information for the air conditioning and heating systems.
Procedures Included
Maintenance Procedures:
• Scheduled Maintenance
• Fluid Changes
• Filter Replacements
• Lubrication Points
Repair And Overhaul:
• Engine Assembly/Disassembly
• Transmission Rebuild
• Brake System Repair
• Suspension Component Replacement
• Electrical Component Troubleshooting and Repair
Diagnostic Procedures:
• Troubleshooting Guides
• Diagnostic Trouble Codes (DTCs) interpretation
• Wiring Diagram Analysis
Installation Procedures:
Includes procedures for assembling and disassembling various vehicle components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance tasks to in-depth engine and transmission overhauls, electrical diagnostics, and bodywork repairs. Includes detailed specifications and procedures for expert-level repairs.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
All pages are printable, ensuring high-quality hard copy reference.
Binding Type
Binding:
Digital (PDF), no physical binding.
Paper Type
Paper Quality:
N/A (Digital Format)
Compatibility
Operating Systems:
Compatible with all versions of Windows, Mac, and Linux.
Requirements
Software Requirements:
Requires Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Commonly powered by Mitsubishi Fuso's 4D34T, 4M50, or similar diesel engine families for this era.
Performance
Engine Variants Typical:
Engines often range from 3.9L to 4.9L displacement, producing horsepower typically between 125-170 HP and torque in the range of 260-350 lb-ft, depending on specific model and configuration.
Fuel System
Fuel Injection Type:
Commonly equipped with electronically controlled, high-pressure common rail (HPCR) or similar advanced diesel injection systems for improved performance and emissions.
Emission Control
Emission Systems:
Includes systems such as Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalysts (DOC), and potentially Diesel Particulate Filters (DPF) depending on specific emissions standards met.
🔧 Transmission
Standard Transmission
Manual Transmission Type:
Multiple manual transmission options may be available, often 5-speed or 6-speed synchronized gearboxes.
Optional Transmission
Automatic Transmission Type:
Optional automatic transmissions are available, typically 4-speed or 5-speed electronically controlled units.
Features
Drivetrain Options:
Available in both 4x2 (RWD) and 4x4 (4WD) configurations, with the FG series often being the 4x4 variant.
📐 Dimensions
Exterior
Wheelbase Range:
Wheelbase varies significantly across FE, FG, FK, and FM models, typically ranging from approximately 100 inches to 180+ inches to accommodate different body lengths and applications.
Weights
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) can range widely, from around 10,000 lbs for lighter FE models to over 30,000 lbs for heavier FM models.
🛡️ Safety Features
Ratings
Crash Test Information:
Specific crash test ratings for commercial trucks are often less publicly available than for passenger vehicles. Focus is on build integrity and adherence to commercial vehicle safety standards.
Active Features
Braking Systems:
Hydraulic disc brakes (front and rear) with optional Anti-lock Braking System (ABS).
Passive Features
Cab Construction:
Reinforced cab structure, crumple zones, and potentially driver/passenger airbags depending on specific configuration and market regulations.
💡 Technology Features
Infotainment
Available Features:
Base models typically feature a basic AM/FM radio with CD player. Higher trims or optional packages might include auxiliary inputs or Bluetooth connectivity.
Driver Assistance
Safety Systems:
Key driver assistance technologies include ABS. Advanced systems like lane departure warning or adaptive cruise control are less common on models from this generation.
Connectivity
Integration:
Limited integrated connectivity features; typically relies on aftermarket or user-installed accessories for advanced communication or navigation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 10,000 miles or 6 months, but consult specific vehicle's owner's manual or this service manual for precise intervals based on operating conditions. Use of synthetic oil may extend intervals.
Transmission Fluid Change:
Refer to manual for specific intervals, often between 30,000 to 60,000 miles, depending on transmission type (manual/auto) and duty cycle.
Fluid Specifications
Engine Oil Specifications:
Typically API CJ-4 or CK-4 rated diesel engine oil, viscosity grade 15W-40 is common, but 5W-40 synthetic may be recommended for colder climates. Capacity varies by engine.
Coolant Specifications:
Ethylene glycol-based antifreeze, typically a 50/50 mix with deionized water. Specific type (e.g., heavy-duty OAT) may be required. Capacity varies.
Transmission Fluid Type:
Manual transmission fluid (e.g., SAE 75W-90 GL-4 or GL-5) or automatic transmission fluid (e.g., ATF Type III/IV or equivalent) as specified for the particular transmission model.
Known Issues
Common Wear Items:
• Brake pads and rotors
• Clutch components
• Suspension bushings and ball joints
• Diesel particulate filters (if equipped) may require regeneration or replacement
• Glow plugs and injectors
Potential Electrical Concerns:
As with many vehicles of this era, intermittent electrical faults or sensor issues can arise, often addressed by the diagnostic procedures in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Mitsubishi Fuso is a well-established global manufacturer of commercial vehicles with a long history of producing durable and reliable trucks and buses.
Model Evolution
Series Development:
The FE, FG, FK, and FM series represent Mitsubishi Fuso's core offerings in the light-to-medium duty truck segment, continuously evolving with technological advancements and emissions regulations.
Production
Manufacturing Locations:
Produced globally, with significant manufacturing facilities in Japan and assembly plants in various other countries, including the United States.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Mitsubishi Fuso trucks are generally recognized for their durability, reliability, and cost-effectiveness in the commercial vehicle market. Specific awards for these model years are not widely publicized but the brand consistently receives positive fleet management feedback.
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