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CHEVY MALIBU 2008-2011 Repair Service Workshop Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2008-2011 Codes Platform: GM Epsilon Generation Generation Designation: 8th Generation (Epsilon II) 👋 Introduction Market Position Segment: Mid-size Sedan Target Audience: Family car, commuters, general automotive enthusiasts Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Dodge Avenger Key Features Vehicle Selling Points: Comfortable ride, spacious interior, modern styling, fuel-efficient engine options, improved safety features over previous generations 📋 Manual Details Coverage Areas Primary Market: North America Engine Coverage: 2.4L Ecotec LE5/LAF, 3.5L V6 LZ9, 3.6L V6 LLM/LY7, 3.9L V6 LZ9 Transmission Coverage: 4-Speed Automatic (4T65-E), 6-Speed Automatic (6T40, 6T70) Trim Level Coverage: LS, LT, LTZ, Hybrid Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine repair, diagnostics, timing, cooling, lubrication, fuel, exhaust, emissions Transmission: Automatic transmission overhaul, diagnosis, shifting issues, fluid service Brakes: Hydraulic system, ABS, brake pads, rotors, calipers, bleeding procedures Suspension: Struts, shocks, control arms, ball joints, tie rod ends, alignment specifications Steering: Power steering system, rack and pinion, steering column Electrical: Wiring diagrams, fuses, relays, battery, charging system, lighting, starting system Body: Body panels, doors, windows, locks, interior trim, exterior trim, HVAC system Chassis: Frame, subframes, powertrain mounting HVAC: Air conditioning, heating, climate control, refrigerant, system diagnostics Safety Systems: Airbags, seatbelts, SRS system diagnostics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and fills, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), symptom-based diagnostics, common fault identification Repair: Engine component replacement, transmission overhaul, brake component replacement, suspension overhaul, electrical component repair Diagnostics: On-Board Diagnostics (OBD-II) systems, scan tool usage, sensor testing, actuator testing Rebuilds: Engine and transmission rebuild procedures, torque specifications, component clearances Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and wiring schematics 📊 Manual Specifications File Format Digital Format: High-resolution PDF with searchable text and vector graphics Print Quality Print Readability: Optimized for clear printing with detailed diagrams and text Binding Type Binding Type If Physical: N/A (Digital) Paper Type Paper Type If Physical: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.4L Ecotec I4 Engine 1 Code: LE5/LAF Engine 1 Displacement: 2384 cc (145.5 cu in) Engine 1 Horsepower: 169-173 hp @ 6200 rpm Engine 1 Torque: 160-164 lb-ft @ 4500 rpm Performance Engine 2 Name: 3.5L V6 Engine 2 Code: LZ9 Engine 2 Displacement: 3500 cc (213.5 cu in) Engine 2 Horsepower: 214 hp @ 5800 rpm Engine 2 Torque: 221 lb-ft @ 4000 rpm Engine 3 Name: 3.6L V6 VVT Engine 3 Code: LLM/LY7 Engine 3 Displacement: 3564 cc (217.3 cu in) Engine 3 Horsepower: 252-270 hp @ 6400-6600 rpm Engine 3 Torque: 251-260 lb-ft @ 3200-3400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Emissions Control: On-Board Diagnostics II (OBD-II), Catalytic Converter, EGR (on some V6 models) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (4T65-E) Optional Optional Transmission 1: 6-Speed Automatic (6T40 - FWD) Optional Transmission 2: 6-Speed Automatic (6T70 - FWD/AWD) Features Transmission Features: Driver Shift Control (manual shifting), Tow/Haul mode (on some models) Fluid Specification Transmission Fluid Type: Dexron VI (ATF) 📐 Dimensions Exterior Length: 191.7 inches (4870 mm) Width: 72.1 inches (1831 mm) Height: 58.7 inches (1491 mm) Wheelbase: 111.5 inches (2832 mm) Interior Passenger Volume: 100.0 cu ft (2832 L) Front Headroom: 39.8 inches (1011 mm) Front Legroom: 42.2 inches (1072 mm) Rear Headroom: 38.1 inches (968 mm) Rear Legroom: 36.8 inches (935 mm) Cargo Trunk Volume: 15.1 cu ft (428 L) Weights Curb Weight Min: 3443 lbs (1562 kg) (2.4L) Curb Weight Max: 3756 lbs (1704 kg) (3.6L AWD Hybrid) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star Driver, 5-Star Passenger IIHS Front Crash Test: Good IIHS Side Impact Test: Good IIHS Rear Impact Test: Good Active Features Traction Control: Standard Electronic Stability Control: Standard (StabiliTrak) Antilock Brakes: Standard (ABS) Passive Features Airbags: Frontal airbags, side-impact airbags, curtain airbags Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Infotainment System Options: Chevrolet MyLink (late models) or basic AM/FM/CD/MP3 stereo with available auxiliary input, USB, Bluetooth, and navigation. Driver Assistance Driver Assistance Features: Rear parking assist (optional), rearview camera (optional on later models). Connectivity Connectivity Options: Bluetooth for hands-free calling and audio streaming, USB port for device charging and media playback. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months (whichever comes first) using synthetic oil, or as indicated by the Oil Life Monitoring System. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection. Cabin Air Filter Replacement: Every 15,000 miles (24,000 km) or annually. Spark Plug Replacement: I4 (LE5/LAF): 100,000 miles (160,000 km). V6 (LZ9): 60,000 miles (96,000 km)....
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CHEVY MALIBU 2008-2011 Repair Service Workshop Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Year:
2008-2011
Codes
Platform:
GM Epsilon
Generation
Generation Designation:
8th Generation (Epsilon II)
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Target Audience:
Family car, commuters, general automotive enthusiasts
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Dodge Avenger
Key Features
Vehicle Selling Points:
Comfortable ride, spacious interior, modern styling, fuel-efficient engine options, improved safety features over previous generations
📋 Manual Details
Coverage Areas
Primary Market:
North America
Engine Coverage:
2.4L Ecotec LE5/LAF, 3.5L V6 LZ9, 3.6L V6 LLM/LY7, 3.9L V6 LZ9
Transmission Coverage:
4-Speed Automatic (4T65-E), 6-Speed Automatic (6T40, 6T70)
Trim Level Coverage:
LS, LT, LTZ, Hybrid
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine repair, diagnostics, timing, cooling, lubrication, fuel, exhaust, emissions
Transmission:
Automatic transmission overhaul, diagnosis, shifting issues, fluid service
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, bleeding procedures
Suspension:
Struts, shocks, control arms, ball joints, tie rod ends, alignment specifications
Steering:
Power steering system, rack and pinion, steering column
Electrical:
Wiring diagrams, fuses, relays, battery, charging system, lighting, starting system
Body:
Body panels, doors, windows, locks, interior trim, exterior trim, HVAC system
Chassis:
Frame, subframes, powertrain mounting
HVAC:
Air conditioning, heating, climate control, refrigerant, system diagnostics
Safety Systems:
Airbags, seatbelts, SRS system diagnostics
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and fills, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based diagnostics, common fault identification
Repair:
Engine component replacement, transmission overhaul, brake component replacement, suspension overhaul, electrical component repair
Diagnostics:
On-Board Diagnostics (OBD-II) systems, scan tool usage, sensor testing, actuator testing
Rebuilds:
Engine and transmission rebuild procedures, torque specifications, component clearances
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and wiring schematics
📊 Manual Specifications
File Format
Digital Format:
High-resolution PDF with searchable text and vector graphics
Print Quality
Print Readability:
Optimized for clear printing with detailed diagrams and text
Binding Type
Binding Type If Physical:
N/A (Digital)
Paper Type
Paper Type If Physical:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.4L Ecotec I4
Engine 1 Code:
LE5/LAF
Engine 1 Displacement:
2384 cc (145.5 cu in)
Engine 1 Horsepower:
169-173 hp @ 6200 rpm
Engine 1 Torque:
160-164 lb-ft @ 4500 rpm
Performance
Engine 2 Name:
3.5L V6
Engine 2 Code:
LZ9
Engine 2 Displacement:
3500 cc (213.5 cu in)
Engine 2 Horsepower:
214 hp @ 5800 rpm
Engine 2 Torque:
221 lb-ft @ 4000 rpm
Engine 3 Name:
3.6L V6 VVT
Engine 3 Code:
LLM/LY7
Engine 3 Displacement:
3564 cc (217.3 cu in)
Engine 3 Horsepower:
252-270 hp @ 6400-6600 rpm
Engine 3 Torque:
251-260 lb-ft @ 3200-3400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Emissions Control:
On-Board Diagnostics II (OBD-II), Catalytic Converter, EGR (on some V6 models)
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (4T65-E)
Optional
Optional Transmission 1:
6-Speed Automatic (6T40 - FWD)
Optional Transmission 2:
6-Speed Automatic (6T70 - FWD/AWD)
Features
Transmission Features:
Driver Shift Control (manual shifting), Tow/Haul mode (on some models)
Fluid Specification
Transmission Fluid Type:
Dexron VI (ATF)
📐 Dimensions
Exterior
Length:
191.7 inches (4870 mm)
Width:
72.1 inches (1831 mm)
Height:
58.7 inches (1491 mm)
Wheelbase:
111.5 inches (2832 mm)
Interior
Passenger Volume:
100.0 cu ft (2832 L)
Front Headroom:
39.8 inches (1011 mm)
Front Legroom:
42.2 inches (1072 mm)
Rear Headroom:
38.1 inches (968 mm)
Rear Legroom:
36.8 inches (935 mm)
Cargo
Trunk Volume:
15.1 cu ft (428 L)
Weights
Curb Weight Min:
3443 lbs (1562 kg) (2.4L)
Curb Weight Max:
3756 lbs (1704 kg) (3.6L AWD Hybrid)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star Driver, 5-Star Passenger
IIHS Front Crash Test:
Good
IIHS Side Impact Test:
Good
IIHS Rear Impact Test:
Good
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (StabiliTrak)
Antilock Brakes:
Standard (ABS)
Passive Features
Airbags:
Frontal airbags, side-impact airbags, curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System Options:
Chevrolet MyLink (late models) or basic AM/FM/CD/MP3 stereo with available auxiliary input, USB, Bluetooth, and navigation.
Driver Assistance
Driver Assistance Features:
Rear parking assist (optional), rearview camera (optional on later models).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB port for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months (whichever comes first) using synthetic oil, or as indicated by the Oil Life Monitoring System.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
I4 (LE5/LAF): 100,000 miles (160,000 km). V6 (LZ9): 60,000 miles (96,000 km). V6 (LLM/LY7): 100,000 miles (160,000 km).
Transmission Fluid Service:
Check every oil change, replace approximately every 60,000-100,000 miles (96,000-160,000 km) under normal driving conditions (refer to manual for severe conditions).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API SN or newer)
Coolant Type:
GM Super Coolant (Green) or equivalent (GMC-5980M)
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Engine:
Oil consumption (certain engines), timing chain noise (some V6 models), intake manifold gasket leaks (3.5L V6 LZ9)
Common Issues Transmission:
Hesitation or rough shifting (6-speed automatics), solenoid issues
Common Issues Suspension:
Premature wear of front struts/shocks, sway bar links
Common Issues Electrical:
Power window motor failure, climate control module issues
📚 Vehicle History
Brand Heritage
Chevrolet History:
Founded in 1911, Chevrolet is one of the oldest and largest automotive brands in the United States, known for a wide range of vehicles from economy cars to heavy-duty trucks.
Model Evolution
Malibu History:
The Malibu nameplate originated in the 1960s as a premium trim of the Chevrolet Chevelle. It was revived as a standalone model in 1997 and redesigned significantly for the 2008 model year with the new Epsilon II platform, offering improved styling, performance, and efficiency.
Production
Manufacturing Locations:
Kansas City, Kansas, USA; Hamtramck, Michigan, USA
Production Years Covered:
2008, 2009, 2010, 2011
🏆 Awards & Recognition
Recognitions
Safety Awards:
IIHS Top Safety Pick (2008-2011 models with optional equipment).
Ratings
Consumer Reports Reliability:
Varies by model year and engine; 2008-2009 generally rated average, 2010-2011 improved.
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