Kawasaki Ninja 250R EX250 2008-2012 Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250 Applicable Years: 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Motorcycle Segment: Entry-level sportbike, popular for new riders and affordable performance Competitive Analysis Key Competitors: Honda CBR250R, Yamaha R3 (though later models), Ninja 300 (later generation) Key Features Model Appeal: Nimble handling, fuel efficiency, accessible power, distinctive Ninja styling Manual Value Proposition Diy Support: Empowers owners to perform maintenance and repairs, reducing reliance on dealerships and saving costs. Knowledge Enhancement: Provides in-depth understanding of vehicle systems for preventative maintenance and informed decision-making. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair for Kawasaki Ninja 250R EX250 (2008-2012) Page Count Estimated Page Count: 500-700 (typical for this model's full service manual, though not explicitly stated) Manual Type Manual Classification: Service Repair Manual Language Language Of Manual: English Format Digital File Format: PDF 📖 Manual Coverage Systems Covered Engine System Coverage: Engine teardown, assembly, diagnosis, tuning, lubrication, cooling Fuel System Coverage: Carburetor identification, adjustment, cleaning, fuel pump, fuel tank, fuel lines Cooling System Coverage: Radiator, hoses, thermostat, coolant specifications and replacement Electrical System Coverage: Ignition system, charging system (stator, rectifier/regulator), starter motor, battery, wiring diagrams, lighting, instruments Chassis System Coverage: Frame, suspension (front forks, rear shock), steering, wheels, tires, brakes (front and rear), final drive (chain, sprockets) Emission Control Coverage: Emission control systems, procedures, and specifications relevant to the model years Procedures Included Maintenance Procedures: Periodic maintenance schedule, oil changes, filter replacements, chain lubrication and adjustment, brake pad inspection and replacement, coolant flushes Repair Procedures: Engine rebuilds, carburetor synchronization, suspension overhaul, brake caliper servicing, electrical component testing and replacement Troubleshooting Guidance: Diagnostic charts and common problem identification for various systems Technical Depth Diagnostic Capabilities: Advanced diagnostic information, including electrical system testing and component troubleshooting Rebuild Depth: Detailed step-by-step instructions for complete engine and component rebuilds 📊 Manual Specifications File Format File Type: PDF Print Quality Printable Nature: Fully Printable Zoom Capability Zoom Functionality: Yes, allows for detailed viewing of diagrams and text Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Quality: N/A (Digital PDF content) Delivery Method Delivery Type: Instant Download Software Requirements Required Software: Adobe PDF Reader, WinZIP Compatibility Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 249 cc (15.2 cu in) Performance Bore X Stroke: 49.0 x 65.2 mm (approximate, common for this generation) Compression Ratio: 11.0:1 (typical) Horsepower: Approximately 30-34 hp at 10,500 rpm (depending on market and tuning) Torque: Approximately 17-19 lb-ft at 8,000 rpm (depending on market and tuning) Fuel System Fuel Delivery: Dual Keihin carburetors (CVK34 - common for this model) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: SAE 10W-40 API SG or higher, JASO MA approved (consult manual for specific Kawasaki recommendations) Oil Capacity W Filter: Approximately 1.7 L (1.8 US qt) (refer to manual for exact figure) Cooling System Coolant Type: High-quality ethylene glycol-based coolant with distilled water (50/50 mix) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-plate Final Drive Drive Method: Sealed chain, 520 pitch (typical) 📐 Dimensions Exterior Overall Length: Approx. 2005 mm (78.9 in) Overall Width: Approx. 720 mm (28.3 in) Overall Height: Approx. 1110 mm (43.7 in) Weights Dry Weight: Approx. 151 kg (333 lbs) Curb Weight: Approx. 169 kg (373 lbs) (with all fluids and a full tank) Wheelbase Wheelbase Length: Approx. 1370 mm (53.9 in) Wheels Tires Front Tire Size: 110/70-17 M/C 54H Rear Tire Size: 130/70-17 M/C 62H Wheel Type: 3.00 x 17 front, 4.00 x 17 rear (aluminum alloy) Wheel Bolt Pattern: N/A (Spoked wheels or hub-mounted discs) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycles are not subjected to standard automotive crash testing protocols) Active Features Braking System: Front: 290mm petal disc with 2-piston caliper. Rear: 220mm petal disc with 2-piston caliper. Optional ABS available in some markets. Passive Features Lighting: Halogen headlight, LED taillight (typical for the generation) 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, clock Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) available on some models and markets during these years. Connectivity Connectivity Features: N/A (Basic motorcycle electronics) 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months (refer to manual for precise interval) Air Filter Cleaning Interval: Every 6,000 km (3,700 miles) Spark Plug Replacement Interval: Every 12,000 km (7,500 miles) Fluid Specifications Brake Fluid Type: DOT 4 Coolant Capacity: Approx. 1.5 L (1.6 US qt) (including reservoir) Known Issues Common Wear Items: Chain and sprockets, brake pads, tires, clutch plates (with high mileage), carburetor synchronization issues if not maintained. Carburetor Tuning Notes: Carburetors may require periodic synchronization and cleaning, especially if the bike sits...
Diagnostic charts and common problem identification for various systems
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information, including electrical system testing and component troubleshooting
Rebuild Depth:
Detailed step-by-step instructions for complete engine and component rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable Nature:
Fully Printable
Zoom Capability
Zoom Functionality:
Yes, allows for detailed viewing of diagrams and text
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Quality:
N/A (Digital PDF content)
Delivery Method
Delivery Type:
Instant Download
Software Requirements
Required Software:
Adobe PDF Reader, WinZIP
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
249 cc (15.2 cu in)
Performance
Bore X Stroke:
49.0 x 65.2 mm (approximate, common for this generation)
Compression Ratio:
11.0:1 (typical)
Horsepower:
Approximately 30-34 hp at 10,500 rpm (depending on market and tuning)
Torque:
Approximately 17-19 lb-ft at 8,000 rpm (depending on market and tuning)
Fuel System
Fuel Delivery:
Dual Keihin carburetors (CVK34 - common for this model)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
SAE 10W-40 API SG or higher, JASO MA approved (consult manual for specific Kawasaki recommendations)
Oil Capacity W Filter:
Approximately 1.7 L (1.8 US qt) (refer to manual for exact figure)
Cooling System
Coolant Type:
High-quality ethylene glycol-based coolant with distilled water (50/50 mix)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive
Drive Method:
Sealed chain, 520 pitch (typical)
📐 Dimensions
Exterior
Overall Length:
Approx. 2005 mm (78.9 in)
Overall Width:
Approx. 720 mm (28.3 in)
Overall Height:
Approx. 1110 mm (43.7 in)
Weights
Dry Weight:
Approx. 151 kg (333 lbs)
Curb Weight:
Approx. 169 kg (373 lbs) (with all fluids and a full tank)
Wheelbase
Wheelbase Length:
Approx. 1370 mm (53.9 in)
Wheels Tires
Front Tire Size:
110/70-17 M/C 54H
Rear Tire Size:
130/70-17 M/C 62H
Wheel Type:
3.00 x 17 front, 4.00 x 17 rear (aluminum alloy)
Wheel Bolt Pattern:
N/A (Spoked wheels or hub-mounted discs)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles are not subjected to standard automotive crash testing protocols)
Active Features
Braking System:
Front: 290mm petal disc with 2-piston caliper. Rear: 220mm petal disc with 2-piston caliper. Optional ABS available in some markets.
Passive Features
Lighting:
Halogen headlight, LED taillight (typical for the generation)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, clock
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some models and markets during these years.
Connectivity
Connectivity Features:
N/A (Basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months (refer to manual for precise interval)
Air Filter Cleaning Interval:
Every 6,000 km (3,700 miles)
Spark Plug Replacement Interval:
Every 12,000 km (7,500 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Capacity:
Approx. 1.5 L (1.6 US qt) (including reservoir)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (with high mileage), carburetor synchronization issues if not maintained.
Carburetor Tuning Notes:
Carburetors may require periodic synchronization and cleaning, especially if the bike sits for extended periods or fuel quality is poor.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long-standing reputation for performance motorcycles, from street bikes to racing machines.
Model Evolution
Ninja 250R Lineage:
The Ninja 250R has been a staple in Kawasaki's lineup for decades, evolving through various iterations to meet rider demands and regulatory standards. The EX250 platform saw significant updates leading into the 2008 model year.
Production
Manufacturing Origin:
Typically manufactured in Thailand and Japan, depending on the specific market and production year.
🏆 Awards & Recognition
Recognitions
Motorcycle Press Awards:
Consistently praised by motorcycle publications for its value, ease of use, and sporty appeal in its class.
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