Suzuki LT 750 King Quad 2008-2012 Service Repair Manual Down
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The LT-750 KingQuad, also commonly known as the KingQuad 750, is a high-performance utility All-Terrain Vehicle (ATV) designed for serious recreational riders and demanding agricultural or industrial applications. Produced for model years 2008 through 2012, this ATV is distinguished by its liquid-cooled, fuel-injected, DOHC, 4-stroke engine, delivering robust low-end torque and responsive power. Key features include an automatic CVT transmission with a torque-sensing variable resistance system, independent front and rear suspension with adjustable shock absorbers for superior ride quality, and an advanced True 4x4 system featuring a handlebar-mounted differential lock for exceptional traction. The reputation for reliable engines and durable chassis design further solidifies the KingQuad 750's position as a capable and dependable machine in its class. This comprehensive service repair manual provides detailed information for the complete service and repair of the LT-750 KingQuad. It covers a wide array of critical systems, including engine mechanical and electrical components, fuel and cooling systems, suspension, driveline, brakes, transmission, and steering. The manual offers step-by-step repair procedures, diagnostic flowcharts for troubleshooting, precise torque specifications, and detailed wiring diagrams. It is an essential resource for owners, mechanics, and technicians, enabling them to perform scheduled maintenance, complex repairs, and system overhauls to ensure the optimal performance, reliability, and longevity of their KingQuad 750. 🏷️ Basic Information Identification Make: Suzuki Model: LT-750 KingQuad Type: All-Terrain Vehicle (ATV) Common Name: KingQuad 750 Generation Generation Designation: First Generation (2005-2007) / Second Generation (2008-Present) Covered Years: 2008, 2009, 2010, 2011, 2012 Codes Chassis Code: Unknown (Specific chassis codes not provided, typically model-specific VIN prefixes) Engine Code: K750 (Likely internal Suzuki engine designation for this platform) 👋 Introduction Market Position Positioning: High-performance utility ATV aimed at serious recreational riders and agricultural/industrial users. Target Audience: Experienced ATV enthusiasts, hunters, farmers, and professional operators requiring robust performance and reliability. Competitive Analysis Competitors: Yamaha Grizzly 700, Can-Am Outlander 800R, Polaris Sportsman 800. Key Differentiators: Suzuki's reputation for reliable engines, advanced fuel injection system, and robust chassis design. Key Features Engine Technology: Liquid-cooled, fuel-injected, DOHC, 4-stroke engine offering strong low-end torque and responsive power delivery. Transmission Type: Automatic CVT (Continuously Variable Transmission) with torque-sensing variable resistance system and engine braking. Suspension System: Independent front and rear suspension with adjustable shock absorbers for excellent ride quality and handling. Driveline Features: Suzuki's advanced True 4x4 system with handlebar-mounted differential lock for exceptional traction. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Specific Systems: Engine, Fuel System, Ignition System, Starting System, Charging System, Exhaust System, Suspension, Wheels and Tires, Driveline/Axle, Brakes, Transmission/Transaxle, Steering, Body and Accessories, Wiring Systems, Lighting Systems, Combination Meter/Fuel Meter/Horn Page Count Estimated Pages: High (Typical service manuals for ATVs of this complexity range from 500 to 1000+ pages) Manual Type Manual Type: Service Repair Manual Language Language: English Format Digital Format: PDF / WINRAR 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul procedures, component testing, torque specifications, timing procedures, piston, cylinder, crankshaft, valve train. Engine Electrical: Ignition system diagnosis, ECU testing, sensor testing (TPS, MAP, IAT), starter motor testing, charging system (stator, regulator/rectifier), wiring diagrams. Fuel System: Fuel injection system diagnosis, injector testing, fuel pump pressure, throttle body cleaning and adjustment, fuel filter replacement. Cooling System: Radiator, fan, coolant flow, thermostat testing, flush and refill procedures. Suspension Diagnosis: Front and rear suspension alignment, shock absorber testing and adjustment, ball joint and tie rod end inspection. Driveline Axle: Front and rear differential service, drive shaft U-joints, axle boots inspection, transfer case operation and service. Brake System: Brake fluid replacement, caliper and master cylinder rebuild, rotor and pad inspection/replacement, parking brake adjustment. Transmission Transaxle: Automatic transmission service, fluid changes, torque converter inspection, gear case lubrication, internal component inspection. Steering System: Handlebar components, steering shaft, tie rod ends, steering column bearing service, alignment checks. Body Accessories: Panel removal and installation, seat replacement, fender maintenance, rack installation/removal. Electrical Lighting: Headlight, taillight, brake light service, turn signals, hazard lights, wiring harness inspection, fuse and relay diagnostics. Procedures Included Maintenance Tasks: Scheduled maintenance, oil and filter changes, air filter cleaning/replacement, spark plug replacement, drive belt inspection, fluid level checks. Troubleshooting Guides: System-specific diagnostic flowcharts, common problem identification and solutions. Repair Procedures: Step-by-step instructions for component removal, repair, and reassembly with detailed diagrams. Torque Specifications: All critical fasteners and components with precise torque values. Electrical Diagnostics: Wiring diagrams, component testing procedures, common electrical fault diagnosis. Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly instructions. Suspension Alignment: Front and rear wheel alignment procedures and specifications. Driveline Maintenance: Differential fluid changes, U-joint lubrication and replacement, axle maintenance. Brake Bleeding: Proper procedures for bleeding the hydraulic brake system. Transmission Service: Fluid checks, changes, and filter replacement for the automatic transmission. Technical Depth Depth Level: Comprehensive Professional Level Diagnostic Capability: Advanced diagnostics for all major systems, including electronic components. Rebuild Scope: Full engine, transmission, differential, and suspension component...
The LT-750 KingQuad, also commonly known as the KingQuad 750, is a high-performance utility All-Terrain Vehicle (ATV) designed for serious recreational riders and demanding agricultural or industrial applications. Produced for model years 2008 through 2012, this ATV is distinguished by its liquid-cooled, fuel-injected, DOHC, 4-stroke engine, delivering robust low-end torque and responsive power. Key features include an automatic CVT transmission with a torque-sensing variable resistance system, independent front and rear suspension with adjustable shock absorbers for superior ride quality, and an advanced True 4x4 system featuring a handlebar-mounted differential lock for exceptional traction. The reputation for reliable engines and durable chassis design further solidifies the KingQuad 750's position as a capable and dependable machine in its class.
This comprehensive service repair manual provides detailed information for the complete service and repair of the LT-750 KingQuad. It covers a wide array of critical systems, including engine mechanical and electrical components, fuel and cooling systems, suspension, driveline, brakes, transmission, and steering. The manual offers step-by-step repair procedures, diagnostic flowcharts for troubleshooting, precise torque specifications, and detailed wiring diagrams. It is an essential resource for owners, mechanics, and technicians, enabling them to perform scheduled maintenance, complex repairs, and system overhauls to ensure the optimal performance, reliability, and longevity of their KingQuad 750.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-750 KingQuad
Type:
All-Terrain Vehicle (ATV)
Common Name:
KingQuad 750
Generation
Generation Designation:
First Generation (2005-2007) / Second Generation (2008-Present)
Covered Years:
2008, 2009, 2010, 2011, 2012
Codes
Chassis Code:
Unknown (Specific chassis codes not provided, typically model-specific VIN prefixes)
Engine Code:
K750 (Likely internal Suzuki engine designation for this platform)
👋 Introduction
Market Position
Positioning:
High-performance utility ATV aimed at serious recreational riders and agricultural/industrial users.
Target Audience:
Experienced ATV enthusiasts, hunters, farmers, and professional operators requiring robust performance and reliability.
Scheduled maintenance, oil and filter changes, air filter cleaning/replacement, spark plug replacement, drive belt inspection, fluid level checks.
Troubleshooting Guides:
System-specific diagnostic flowcharts, common problem identification and solutions.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reassembly with detailed diagrams.
Torque Specifications:
All critical fasteners and components with precise torque values.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, common electrical fault diagnosis.
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly instructions.
Suspension Alignment:
Front and rear wheel alignment procedures and specifications.
Driveline Maintenance:
Differential fluid changes, U-joint lubrication and replacement, axle maintenance.
Brake Bleeding:
Proper procedures for bleeding the hydraulic brake system.
Transmission Service:
Fluid checks, changes, and filter replacement for the automatic transmission.
Technical Depth
Depth Level:
Comprehensive Professional Level
Diagnostic Capability:
Advanced diagnostics for all major systems, including electronic components.
Rebuild Scope:
Full engine, transmission, differential, and suspension component rebuilds.
Illustrations Photos:
Detailed photos and illustrations to guide repair processes.
Precision Specifications:
Includes precise measurements, tolerances, and clearances for all components.
📊 Manual Specifications
File Format
File Types:
PDF, WINRAR archive
File Quality:
High Resolution, Printable
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Printability:
Designed for printing individual sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android
Delivery
Delivery Method:
Instant Download via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 4-stroke, V-twin (Correction: The LT-750 KingQuad uses a single-cylinder engine. This is an industry standard assumption for this model, but manual confirmation is key.)
Engine Displacement:
720cc (Likely the actual displacement for the LT-750, based on Suzuki's naming conventions. The manual will provide the definitive figure.)
Bore X Stroke:
Specifics found within the manual.
Performance
Horsepower:
Estimated 50-55 HP (Actual figures are not provided in product description but are available in the manual).
Torque:
Estimated 45-50 lb-ft (Actual figures are not provided in product description but are available in the manual).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 4.6 gallons (Manual will confirm exact capacity and fuel type requirements).
Integral feature of the CVT for controlled descents.
Transmission Fluid Type:
Specific Suzuki CVT fluid or equivalent (Manual will specify part number and type).
📐 Dimensions
Exterior
Length:
Approx. 83.7 inches (Manual will provide exact dimensions).
Width:
Approx. 47.0 inches (Manual will provide exact dimensions).
Height:
Approx. 49.4 inches (Manual will provide exact dimensions).
Weights
Curb Weight:
Approx. 617 lbs (Manual will provide exact curb weight with fluids).
Towing Capacity:
Up to 1,322 lbs (Manual will confirm exact towing capacity).
Rack Capacity Front:
Approx. 110 lbs (Manual will confirm).
Rack Capacity Rear:
Approx. 264 lbs (Manual will confirm).
Wheels Tires
Front Tire Size:
25x8-12 (Manual will provide specific recommendations and alternatives).
Rear Tire Size:
25x10-12 (Manual will provide specific recommendations and alternatives).
Wheel Bolt Pattern:
Specific pattern for Suzuki ATVs (Manual will detail).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI standards for ATVs (Manual will emphasize safe operating practices).
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed drum parking brake.
Traction Control:
True 4x4 system with differential lock enhances traction and control.
Passive Features
Frame Construction:
Rugged steel frame designed for durability and stability.
Ergonomics:
Designed for rider comfort and control, reducing fatigue on long rides.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD multi-function meter including speedometer, odometer, trip meter, clock, fuel gauge, gear indicator, 2WD/4WD indicator, engine warning light, and more.
Driver Assistance
Traction Management:
Advanced True 4x4 system with electronic differential lock and engine braking.
Connectivity
Diagnostics:
On-board diagnostics system with fault codes accessible through the instrument cluster (manual explains code interpretation).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 12 months (Manual will specify precise interval and conditions).
Air Filter Cleaning:
Every 1000 km or as needed in dusty conditions (Manual will provide cleaning/replacement schedule).
Spark Plug Replacement:
Every 1000 km or as needed (Manual will specify type and interval).
Transmission Fluid Change:
Every 24 months or 2000 km (Manual will confirm precise interval and procedure).
Brake Fluid Change:
Every 24 months or 2000 km (Manual will confirm precise interval and procedure).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (Manual will specify exact API rating and viscosity, potentially Suzuki brand oil).
Engine Oil Capacity:
Approximately 2.6 US qt. (Manual will confirm precise capacity).
Cooling Fluid:
Suzuki Super Long Life Coolant or equivalent (Manual will specify type and mixture ratio).
Brake Fluid Type:
DOT 3 or DOT 4 (Manual will specify exact type).
Known Issues
Common Wear Items:
Brake pads, wheel bearings, tie rod ends, ball joints, drive belt (subject to usage).
Potential Issues Manual Addresses:
EFI system glitches, CVT belt wear, suspension component wear, electrical connection corrosion (manual provides troubleshooting for these).
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation renowned for motorcycles, automobiles, and ATVs.
Model Evolution
Predecessor:
Suzuki Vinson 500 (LT-F500F)
Kingquad Lineage:
The KingQuad nameplate has been a staple in Suzuki's ATV lineup, known for its robust performance and utility.
Production
Manufacturing Location:
Typically manufactured in Japan or other Suzuki global facilities (Manual may provide specific production details).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Suzuki KingQuad 750 has consistently received positive reviews from ATV publications for its performance, reliability, and feature set.
Ratings
Performance Ratings:
Generally rated highly for its powerful engine, agile handling, and capable off-road performance.
Certifications
Emission Standards:
Meets applicable emission control device standards for its model year (manual details emission system components).
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