🏷️ Basic Information Identification Make: Yamaha Model: XT660Z Tenere Model Generation: Second Generation (XT660Z) Production Years Covered: 2008, 2009, 2010, 2011, 2012 Codes Chassis Codes: Various, often model-specific internal Yamaha codes not typically exposed in manual titles. 👋 Introduction Market Position Segment: Adventure Touring / Dual-Sport Motorcycle Target Audience: Riders seeking long-distance comfort, off-road capability, and reliability for adventure touring. Competitive Analysis Key Competitors: BMW F650GS/F700GS, Kawasaki KLR650, Suzuki V-Strom 650, KTM 690 Enduro R (in certain aspects). Key Features Distinctive Traits: Robust single-cylinder engine, long-travel suspension, large fuel tank, excellent wind protection, and a reputation for durability and go-anywhere capability. Manual Value Proposition: Essential resource for owners to maintain, diagnose, and repair their XT660Z Tenere, maximizing its lifespan and performance, especially in remote locations. 📋 Manual Details Coverage Areas Primary Coverage: Complete mechanical and electrical repair and maintenance Specific Systems Covered: Engine, fuel system, exhaust, transmission, clutch, suspension (front and rear), brakes (front and rear), wheels, tires, electrical system, ignition system, lighting, bodywork, frame, troubleshooting Page Count Total Pages: 397 Manual Type Type: Workshop Service Manual Purpose: Intended for professional motorcycle technicians and experienced DIY mechanics. Language Primary Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, assembly, and troubleshooting of the engine, including cylinder head, valves, piston, crankshaft, connecting rods, and lubrication system. Fuel System: Covers fuel injection system (EFI), fuel pump, injectors, throttle body, and evaporative emission control system. Exhaust System: Information on exhaust pipes, mufflers, and oxygen sensors (if applicable). Transmission Drivetrain: Includes manual clutch operation, gearbox disassembly and assembly, gear selection mechanism, and final drive (chain and sprockets). Suspension Steering: Front telescopic forks (including oil change, seal replacement) and rear monoshock suspension, linkage, and steering system (headstock bearings). Braking System: Front and rear disc brakes, hydraulic system, brake calipers, master cylinders, brake fluid replacement, pad replacement, and bleeding procedures. Wheels Tires: Wheel removal, installation, bearing maintenance, and tire pressure recommendations. Electrical System: Comprehensive coverage of battery, charging system (stator, rectifier/regulator), starter motor, ignition system (ECU, ignition coils, spark plugs), lighting (headlight, taillight, indicators), instrumentation, and wiring diagrams. Bodywork Frame: Instructions for removing and installing body panels, seat, fuel tank, fairings, and frame inspections. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment, brake fluid replacement, coolant checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, including diagnostic trouble codes (DTCs) for the EFI system. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs, and bodywork restoration. Wiring Diagrams: Detailed electrical schematics for accurate diagnosis and repair of the electrical system. Technical Depth Depth: Comprehensive, covering everything from basic adjustments and fluid changes to complete engine and transmission disassembly/reassembly, and advanced electrical diagnostics. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable if originally created from a digital source or scanned with OCR. Print Quality Scan Resolution: Typically high resolution for clarity of diagrams and text, suitable for printing. Binding Type Digital Access: Downloadable file Paper Type Digital Content: Contains technical diagrams, schematics, part numbers, specifications, and step-by-step repair instructions. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, 4-valve, single-cylinder Displacement: 660 cc Bore X Stroke: 100.0 mm x 84.0 mm Compression Ratio: 10.0:1 Performance Horsepower Est: Approx. 48 HP (35 kW) @ 6,000 rpm Torque Est: Approx. 60 Nm (44 lb-ft) @ 5,250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual intake manifold Fuel Type: Unleaded gasoline Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Oil Capacity W Filter: 3.4 Liters (3.6 US qt) Cooling System Type: Liquid-cooled Coolant Type: Ethylene glycol based antifreeze with water (50:50 mix) 🔧 Transmission Standard Type: Constant-mesh 5-speed Clutch Type: Wet, multiple-disc Final Drive: Chain drive Features Gear Ratios: Specific ratios detailed in manual, typically geared for strong low-to-mid range torque. 📐 Dimensions Exterior Length: Approx. 2,210 mm (87.0 in) Width: Approx. 905 mm (35.6 in) Height: Approx. 1,470 mm (57.9 in) Wheelbase: Approx. 1,500 mm (59.1 in) Ground Clearance: Approx. 260 mm (10.2 in) Weights Wet Weight Est: Approx. 205 kg (452 lbs) Fuel Capacity: 23 Liters (6.1 US gal) 🛡️ Safety Features Ratings Safety Certification: Meets relevant national and international motorcycle safety standards. Active Features Braking System Performance: Dual disc front, single disc rear for effective stopping power. ABS was an optional feature on some models/markets. Lighting: Halogen headlight for good visibility, LED taillight. Passive Features Frame Construction: Steel semi-double cradle frame for rigidity and durability. Ergonomics: Upright riding position and comfortable seating for long-distance riding, contributing to rider fatigue reduction. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster featuring speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and warning lights. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an optional feature...