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Arctic Cat DVX 400 ATV Service Manual Repair 2008 DVX400

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🏷️ Basic Information Identification Make: Arctic Cat Model: DVX 400 Year: 2008 Vehicle Type: ATV (All-Terrain Vehicle) Generation Generation: First Generation (2004-2008) 👋 Introduction Market Position Market Position: The Arctic Cat DVX 400 was positioned as a sport ATV offering performance and agility, often competing with models from Suzuki and Kawasaki in the 400cc class. It appealed to riders seeking a capable machine for trail riding and recreational sport use. Competitive Analysis Competitive Analysis: Competed directly with the Suzuki LT-Z400 (which it shared many components with due to a prior manufacturing agreement) and the Kawasaki KFX400. The DVX 400 offered a slightly different styling and suspension tuning compared to its Suzuki counterpart. Key Features Key Features: Liquid-cooled, DOHC engine; Electric start; 5-speed transmission with reverse; Independent front A-arm suspension; Swingarm rear suspension; Disc brakes front and rear; Aggressive sport styling. 📋 Manual Details Coverage Areas Coverage Areas: Complete tear down and rebuild, maintenance, troubleshooting, wiring diagrams, engine, drivetrain, chassis, suspension, electrical systems, bodywork, fuel system, braking system, cooling system, lubrication system. Page Count Page Count: 150 Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF File Accessibility: Printable, Savable/Burnable to Disc, Searchable Text, Clickable Chapters 📖 Manual Coverage Systems Covered Systems Covered: Engine (internal components, top-end, bottom-end), Fuel Injection System (EFI), Ignition System, Starting System, Charging System, Lubrication System, Cooling System (radiator, fan, coolant), Exhaust System, Clutch System, Transmission (including reverse), Drive Train (rear axle, differential), Suspension (front forks, rear swingarm, shocks, linkage), Braking System (front and rear rotors, calipers, master cylinders, brake lines), Steering System, Electrical System (wiring harness, lighting, switches, battery, rectifier, stator, magneto), Wheels and Tires, Frame and Body Panels, Plastics and Fenders. Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacements, chain adjustment, spark plug service), Engine overhaul and rebuild, Carburetor/Fuel Injection adjustment and cleaning, Valve clearance adjustment, Ignition timing checks, Cooling system flush and fill, Brake system bleeding and service, Suspension adjustments and rebuild, Electrical diagnostics and troubleshooting (including no spark conditions), Starter motor service, Clutch adjustment and replacement, Transmission service, Wheel bearing replacement, Bearing replacement, General disassembly and reassembly instructions, Torque specifications for all critical fasteners, Troubleshooting guides for common problems and error codes. Technical Depth Technical Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including in-depth troubleshooting and diagnostic procedures. Includes detailed part diagrams and exploded views. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve, Single Cylinder Displacement: 398 cc Bore X Stroke: 90.0 mm x 76.0 mm Compression Ratio: 11.3:1 Performance Horsepower: Approximately 38 hp (Varies based on specific tuning and exhaust) Torque: Approximately 25 ft-lbs (Varies based on specific tuning and exhaust) Fuel System Fuel System: Electronic Fuel Injection (EFI) Throttle Body Size: 50 mm Lubrication Engine Oil Type: SAE 10W-40 API SG or higher (Check manual for exact specification and viscosity chart) Engine Oil Capacity: Approximately 1.8 L (1.9 US qt) with filter change Cooling System Cooling Type: Liquid-Cooled Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water) Ignition Ignition System: Electronic Ignition with CDI Starting Starting System: Electric Start 🔧 Transmission Standard Transmission Type: Constant Mesh 5-Speed with Reverse Clutch Type: Wet Multi-Plate Clutch Features Drive Type: 2WD (Shaft Drive to Rear Axle) Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: 70.5 inches (1790 mm) Width: 45.1 inches (1145 mm) Height: 41.9 inches (1065 mm) Wheelbase: 49.2 inches (1250 mm) Weights Dry Weight: Approximately 390 lbs (177 kg) Ground Clearance: 4.4 inches (112 mm) Cargo Front Rack Capacity: N/A (Typically not rated for significant load on sport ATVs) Rear Rack Capacity: N/A (Typically not rated for significant load on sport ATVs) Wheels Tires Front Tire Size: AT 22x7-10 Rear Tire Size: AT 20x10-9 Wheelbase Pattern: 5 x 110 mm (Rear) 🛡️ Safety Features Ratings Safety Ratings: ATVs are not typically rated by NHTSA or IIHS like passenger vehicles. Safety is primarily dependent on rider skill and adherence to safe operating practices. Active Features Active Features: Disc brakes front and rear for strong stopping power. Passive Features Passive Features: Handlebar controls, footwells for rider stability, integrated lighting (headlights, taillight). 💡 Technology Features Infotainment Infotainment System: N/A (Sport ATV; basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator, oil pressure light). Driver Assistance Driver Assistance: N/A Connectivity Connectivity: N/A 🔧 Maintenance Service Intervals Initial Service: Check oil, chain tension, and tire pressure after the first 20 hours or 1 month of operation. Engine Oil Change: Every 30 hours or 6 months, whichever comes first. (Refer to manual for severe use intervals). Air Filter Cleaning: Clean every 10-15 hours or...
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Arctic Cat DVX 400 ATV Service Manual Repair 2008 DVX400
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
DVX 400
Year:
2008
Vehicle Type:
ATV (All-Terrain Vehicle)
Generation
Generation:
First Generation (2004-2008)
👋 Introduction
Market Position
Market Position:
The Arctic Cat DVX 400 was positioned as a sport ATV offering performance and agility, often competing with models from Suzuki and Kawasaki in the 400cc class. It appealed to riders seeking a capable machine for trail riding and recreational sport use.
Competitive Analysis
Competitive Analysis:
Competed directly with the Suzuki LT-Z400 (which it shared many components with due to a prior manufacturing agreement) and the Kawasaki KFX400. The DVX 400 offered a slightly different styling and suspension tuning compared to its Suzuki counterpart.
Key Features
Key Features:
Liquid-cooled, DOHC engine; Electric start; 5-speed transmission with reverse; Independent front A-arm suspension; Swingarm rear suspension; Disc brakes front and rear; Aggressive sport styling.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete tear down and rebuild, maintenance, troubleshooting, wiring diagrams, engine, drivetrain, chassis, suspension, electrical systems, bodywork, fuel system, braking system, cooling system, lubrication system.
Page Count
Page Count:
150
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
File Accessibility:
Printable, Savable/Burnable to Disc, Searchable Text, Clickable Chapters
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (internal components, top-end, bottom-end), Fuel Injection System (EFI), Ignition System, Starting System, Charging System, Lubrication System, Cooling System (radiator, fan, coolant), Exhaust System, Clutch System, Transmission (including reverse), Drive Train (rear axle, differential), Suspension (front forks, rear swingarm, shocks, linkage), Braking System (front and rear rotors, calipers, master cylinders, brake lines), Steering System, Electrical System (wiring harness, lighting, switches, battery, rectifier, stator, magneto), Wheels and Tires, Frame and Body Panels, Plastics and Fenders.
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, chain adjustment, spark plug service), Engine overhaul and rebuild, Carburetor/Fuel Injection adjustment and cleaning, Valve clearance adjustment, Ignition timing checks, Cooling system flush and fill, Brake system bleeding and service, Suspension adjustments and rebuild, Electrical diagnostics and troubleshooting (including no spark conditions), Starter motor service, Clutch adjustment and replacement, Transmission service, Wheel bearing replacement, Bearing replacement, General disassembly and reassembly instructions, Torque specifications for all critical fasteners, Troubleshooting guides for common problems and error codes.
Technical Depth
Technical Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including in-depth troubleshooting and diagnostic procedures. Includes detailed part diagrams and exploded views.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, Single Cylinder
Displacement:
398 cc
Bore X Stroke:
90.0 mm x 76.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower:
Approximately 38 hp (Varies based on specific tuning and exhaust)
Torque:
Approximately 25 ft-lbs (Varies based on specific tuning and exhaust)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Throttle Body Size:
50 mm
Lubrication
Engine Oil Type:
SAE 10W-40 API SG or higher (Check manual for exact specification and viscosity chart)
Engine Oil Capacity:
Approximately 1.8 L (1.9 US qt) with filter change
Cooling System
Cooling Type:
Liquid-Cooled
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Ignition
Ignition System:
Electronic Ignition with CDI
Starting
Starting System:
Electric Start
🔧 Transmission
Standard
Transmission Type:
Constant Mesh 5-Speed with Reverse
Clutch Type:
Wet Multi-Plate Clutch
Features
Drive Type:
2WD (Shaft Drive to Rear Axle)
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
70.5 inches (1790 mm)
Width:
45.1 inches (1145 mm)
Height:
41.9 inches (1065 mm)
Wheelbase:
49.2 inches (1250 mm)
Weights
Dry Weight:
Approximately 390 lbs (177 kg)
Ground Clearance:
4.4 inches (112 mm)
Cargo
Front Rack Capacity:
N/A (Typically not rated for significant load on sport ATVs)
Rear Rack Capacity:
N/A (Typically not rated for significant load on sport ATVs)
Wheels Tires
Front Tire Size:
AT 22x7-10
Rear Tire Size:
AT 20x10-9
Wheelbase Pattern:
5 x 110 mm (Rear)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not typically rated by NHTSA or IIHS like passenger vehicles. Safety is primarily dependent on rider skill and adherence to safe operating practices.
Active Features
Active Features:
Disc brakes front and rear for strong stopping power.
Passive Features
Passive Features:
Handlebar controls, footwells for rider stability, integrated lighting (headlights, taillight).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Sport ATV; basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator, oil pressure light).
Driver Assistance
Driver Assistance:
N/A
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Initial Service:
Check oil, chain tension, and tire pressure after the first 20 hours or 1 month of operation.
Engine Oil Change:
Every 30 hours or 6 months, whichever comes first. (Refer to manual for severe use intervals).
Air Filter Cleaning:
Clean every 10-15 hours or as needed, especially in dusty conditions.
Spark Plug Check:
Inspect and clean/gap every 30 hours or 12 months.
Valve Clearance Adjustment:
Inspect every 30 hours or 12 months.
Coolant Flush And Replace:
Every 24 months or as recommended by coolant manufacturer.
Brake Fluid Flush And Replace:
Every 24 months or as recommended.
Fluid Specifications
Gear Oil Type:
GL-5 SAE 80W-90 Hypoid Gear Oil (for rear differential, check manual for specific type)
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid (Check manual for specific recommendation)
Known Issues
Known Issues:
Common issues can include: starter clutch wear, carburetor (on older/non-EFI models) jetting issues affecting idle and performance, suspension wear over time, and electrical connections potentially corroding if not protected from the elements. The EFI system on the 2008 model generally provides more reliable starting and running characteristics than carbureted versions.
Common Troubleshooting Topics:
No Spark, poor starting, rough idle, loss of power, overheating, braking system issues, electrical system faults.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Arctic Cat has a long history in powersports, initially focusing on snowmobiles and later expanding into ATVs and UTVs. They are known for building rugged and performance-oriented off-road vehicles.
Model Evolution
Model Evolution:
The DVX 400 was introduced as Arctic Cat's entry into the competitive 400cc sport ATV segment. It was largely based on the Suzuki LT-Z400, utilizing its popular chassis and powertrain, with Arctic Cat's own styling and suspension tuning.
Production
Production Years:
2004-2008
Manufacturing Location:
Typically assembled in Thief River Falls, Minnesota, USA, utilizing components shared with Suzuki.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2008 DVX 400 are not widely publicized, the platform (shared with the Suzuki LT-Z400) was generally well-regarded in its class for its performance and handling characteristics during its production run.
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