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2008 Citroen Berlingo II Service and Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: Berlingo II Year: 2008 Codes Chassis Code: B9 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle Target Audience: Families, small businesses, individuals seeking practical and versatile transport. Competitive Analysis Key Competitors: Peugeot Partner, Fiat Doblo, Renault Kangoo, Ford Connect. Key Features Practicality: Renowned for its spacious and flexible interior, sliding rear doors, and generous cargo capacity. Design Philosophy: Functional and robust design, emphasizing practicality and durability. Manual Value Proposition Dealer Equivalence: Provides the same in-depth technical information utilized by authorized Citroën technicians. User Benefit: Empowers owners and independent workshops to perform accurate diagnostics and repairs, saving time and money. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Extensive (typically 1000+ pages for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed descriptions, disassembly, assembly, inspection, and repair of all engine variants. Engine Management: Fuel injection systems, ignition systems, emissions control systems, engine control unit (ECU) diagnostics and programming. Transmission Manual: Service, repair, and overhaul procedures for manual gearboxes. Transmission Automatic: If applicable, detailed service and repair for automatic transmissions. Drivetrain: Front-wheel drive components, driveshafts, CV joints, differential service. Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering rack, column, and linkage repair and diagnostics. Brakes: Hydraulic system, ABS, EBD, brake pads, discs, calipers, lines, and parking brake service. Electrical System: Battery, charging system, starter motor, lighting, and all vehicle wiring diagrams. Body And Chassis: Body panel repair, corrosion protection, door mechanisms, glass replacement, chassis alignment. Climate Control: HVAC system service, refrigerant handling, A/C compressor, heater core, and ventilation diagnostics. Interior Trim: Seat removal and repair, dashboard components, interior paneling. Safety Systems: Airbag system diagnostics and repair, seatbelt mechanisms. Diagnostics: On-Board Diagnostics (OBD-II) procedures, fault code interpretation, and diagnostic tool usage. Procedures Included Scheduled Maintenance: Detailed maintenance schedules, fluid change intervals, filter replacements, and inspection points. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults. Repair Procedures: Step-by-step instructions for component removal, replacement, and adjustment. Overhaul Procedures: Complete rebuild instructions for major components like engines and transmissions. Technical Data Tables: Comprehensive tables of specifications, torques, clearances, and tolerances. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Specifications: All necessary technical specifications for diagnosis and repair. Technical Depth Depth: Technician-level, covering everything from basic fluid changes to complete engine and transmission overhauls, including advanced diagnostics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Readability: High-resolution, optimized for digital viewing and printing. Binding Type Binding: Not applicable (digital format) Paper Type Paper Quality: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Code Common Petrol: EP6 (1.6 VTi) Engine Code Common Diesel: DV6 (1.6 HDi) Performance 1.6 Vti Horsepower: Approx. 120 PS 1.6 Vti Torque: Approx. 160 Nm 1.6 Hdi Horsepower: Approx. 90 PS (or 110 PS for higher output variants) 1.6 Hdi Torque: Approx. 230 Nm (or 240 Nm for higher output variants) Fuel System 1.6 Vti Fuel System: Multi-point fuel injection (MPI) 1.6 Hdi Fuel System: Common Rail Direct Injection (CRDi) with turbocharger and intercooler Technical Details Engine Layout: Inline 4-cylinder Cylinder Head: DOHC (Double Overhead Camshaft) Timing Drive: Timing belt (EP6 VTi), Timing belt (DV6 HDi) - crucial maintenance item. 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: If available, likely a 4-speed automatic or semi-automatic (e.g., EGS - Electronic Gearbox Control). Features Clutch Type: Dry single-plate clutch Transmission Fluid Spec Manual: Typically API GL-4, SAE 75W-80 or 75W-90 (refer to manual for exact specification). 📐 Dimensions Exterior Length: Approx. 4282 mm Width: Approx. 1810 mm Height: Approx. 1801 mm Interior Seating Capacity: 5 seats (standard configuration, optional 7-seat variants may exist) Cargo Luggage Capacity Seats Up: Approx. 575 liters Luggage Capacity Seats Down: Approx. 3000 liters (with rear seats removed) Weights Gross Vehicle Weight: Varies by model and configuration (typically around 2000-2300 kg) Unladen Weight: Varies by engine and configuration (typically around 1300-1500 kg) Wheel Base Wheelbase: Approx. 2753 mm Wheel Track Front Wheel Track: Approx. 1500 mm Rear Wheel Track: Approx. 1500 mm 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for early models of this generation) Active Features ABS: Standard Anti-lock Braking System Ebs: Likely Electronic Brake Distribution (EBD) Esp: Optional Electronic Stability Program (ESP) Passive Features Airbags: Driver, front passenger airbags; optional side airbags and curtain airbags. Seat Belts: 3-point seat belts with pre-tensioners for front seats. Child Seat Anchors: ISOFIX mounting points on rear seats. 💡 Technology Features Infotainment Audio System: Standard CD player with radio; potential for MP3 playback and auxiliary input depending on trim level. Navigation: Optional factory-fitted navigation system available on higher trims. Driver Assistance Cruise Control:...
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2008 Citroen Berlingo II Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Berlingo II
Year:
2008
Codes
Chassis Code:
B9
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle
Target Audience:
Families, small businesses, individuals seeking practical and versatile transport.
Competitive Analysis
Key Competitors:
Peugeot Partner, Fiat Doblo, Renault Kangoo, Ford Connect.
Key Features
Practicality:
Renowned for its spacious and flexible interior, sliding rear doors, and generous cargo capacity.
Design Philosophy:
Functional and robust design, emphasizing practicality and durability.
Manual Value Proposition
Dealer Equivalence:
Provides the same in-depth technical information utilized by authorized Citroën technicians.
User Benefit:
Empowers owners and independent workshops to perform accurate diagnostics and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed descriptions, disassembly, assembly, inspection, and repair of all engine variants.
Engine Management:
Fuel injection systems, ignition systems, emissions control systems, engine control unit (ECU) diagnostics and programming.
Transmission Manual:
Service, repair, and overhaul procedures for manual gearboxes.
Transmission Automatic:
If applicable, detailed service and repair for automatic transmissions.
Drivetrain:
Front-wheel drive components, driveshafts, CV joints, differential service.
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, column, and linkage repair and diagnostics.
Brakes:
Hydraulic system, ABS, EBD, brake pads, discs, calipers, lines, and parking brake service.
Electrical System:
Battery, charging system, starter motor, lighting, and all vehicle wiring diagrams.
Body And Chassis:
Body panel repair, corrosion protection, door mechanisms, glass replacement, chassis alignment.
Climate Control:
HVAC system service, refrigerant handling, A/C compressor, heater core, and ventilation diagnostics.
Interior Trim:
Seat removal and repair, dashboard components, interior paneling.
Safety Systems:
Airbag system diagnostics and repair, seatbelt mechanisms.
Diagnostics:
On-Board Diagnostics (OBD-II) procedures, fault code interpretation, and diagnostic tool usage.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules, fluid change intervals, filter replacements, and inspection points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults.
Repair Procedures:
Step-by-step instructions for component removal, replacement, and adjustment.
Overhaul Procedures:
Complete rebuild instructions for major components like engines and transmissions.
Technical Data Tables:
Comprehensive tables of specifications, torques, clearances, and tolerances.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Specifications:
All necessary technical specifications for diagnosis and repair.
Technical Depth
Depth:
Technician-level, covering everything from basic fluid changes to complete engine and transmission overhauls, including advanced diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Readability:
High-resolution, optimized for digital viewing and printing.
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper Quality:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common Petrol:
EP6 (1.6 VTi)
Engine Code Common Diesel:
DV6 (1.6 HDi)
Performance
1.6 Vti Horsepower:
Approx. 120 PS
1.6 Vti Torque:
Approx. 160 Nm
1.6 Hdi Horsepower:
Approx. 90 PS (or 110 PS for higher output variants)
1.6 Hdi Torque:
Approx. 230 Nm (or 240 Nm for higher output variants)
Fuel System
1.6 Vti Fuel System:
Multi-point fuel injection (MPI)
1.6 Hdi Fuel System:
Common Rail Direct Injection (CRDi) with turbocharger and intercooler
Technical Details
Engine Layout:
Inline 4-cylinder
Cylinder Head:
DOHC (Double Overhead Camshaft)
Timing Drive:
Timing belt (EP6 VTi), Timing belt (DV6 HDi) - crucial maintenance item.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
If available, likely a 4-speed automatic or semi-automatic (e.g., EGS - Electronic Gearbox Control).
Features
Clutch Type:
Dry single-plate clutch
Transmission Fluid Spec Manual:
Typically API GL-4, SAE 75W-80 or 75W-90 (refer to manual for exact specification).
📐 Dimensions
Exterior
Length:
Approx. 4282 mm
Width:
Approx. 1810 mm
Height:
Approx. 1801 mm
Interior
Seating Capacity:
5 seats (standard configuration, optional 7-seat variants may exist)
Cargo
Luggage Capacity Seats Up:
Approx. 575 liters
Luggage Capacity Seats Down:
Approx. 3000 liters (with rear seats removed)
Weights
Gross Vehicle Weight:
Varies by model and configuration (typically around 2000-2300 kg)
Unladen Weight:
Varies by engine and configuration (typically around 1300-1500 kg)
Wheel Base
Wheelbase:
Approx. 2753 mm
Wheel Track
Front Wheel Track:
Approx. 1500 mm
Rear Wheel Track:
Approx. 1500 mm
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for early models of this generation)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Likely Electronic Brake Distribution (EBD)
Esp:
Optional Electronic Stability Program (ESP)
Passive Features
Airbags:
Driver, front passenger airbags; optional side airbags and curtain airbags.
Seat Belts:
3-point seat belts with pre-tensioners for front seats.
Child Seat Anchors:
ISOFIX mounting points on rear seats.
💡 Technology Features
Infotainment
Audio System:
Standard CD player with radio; potential for MP3 playback and auxiliary input depending on trim level.
Navigation:
Optional factory-fitted navigation system available on higher trims.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trim levels.
Parking Sensors:
Rear parking sensors may be available as an option.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity might be available.
Other Features
Automatic Headlights:
Available on higher specifications.
Rain Sensing Wipers:
Available on higher specifications.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km or 1 year, whichever comes first (or as specified by the manual).
Timing Belt Replacement:
Crucial: Typically 120,000 km or 6 years for DV6 HDi engines. Consult the manual for exact interval and procedure.
Air Filter Replacement:
Recommended every 30,000-40,000 km or as needed.
Cabin Filter Replacement:
Recommended annually or every 15,000-20,000 km.
Fluid Specifications
Engine Oil Spec Petrol:
Likely PSA B71 2302 or equivalent, SAE 0W-30 or 5W-30 (fully synthetic).
Engine Oil Spec Diesel:
Likely PSA B71 2290 or equivalent, SAE 0W-30 or 5W-30 (fully synthetic, low SAPS).
Coolant Spec:
Extended life coolant, typically PSA specification (e.g., GFS type).
Brake Fluid Spec:
DOT 4
Known Issues
Diesel Particulate Filter:
Potential DPF clogging or sensor issues on 1.6 HDi models, especially with short journeys.
Egs Gearbox:
If equipped with the EGS semi-automatic, potential issues with clutch actuator or gearbox control unit.
Suspension Components:
Wear in suspension bushings and ball joints can occur with mileage.
Electrical Gremlins:
As with many vehicles of this era, minor electrical issues can arise; detailed wiring diagrams in the manual are essential.
Exhaust Gas Recirculation:
EGR valve issues can be present on diesel engines.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën, a French manufacturer known for innovation and practical vehicles, has a long history in the automotive industry.
Model Evolution
Berlingo I Generation:
The first generation Berlingo (1996-2008) established its reputation as a versatile leisure activity vehicle.
Berlingo Ii Introduction:
The second generation (Berlingo III / B9), launched in 2008, introduced a more modern design, improved comfort, and updated technology.
Production
Manufacturing Locations:
Primarily manufactured by PSA Peugeot Citroën (now Stellantis) at their facilities, including Vigo, Spain.
🏆 Awards & Recognition
Recognitions
General Accolades:
The Berlingo platform has consistently been praised for its practicality and value, often receiving category wins in consumer surveys and van/MPV comparisons.
Ratings
Consumer Reviews:
Generally well-received by owners for its utility and versatility.
Certifications
Manufacturing Standards:
Manufactured to strict European automotive industry standards.
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