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Kia Sorento 2008 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2008 Product Name: Kia Sorento 2008 Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Market Segment: Mid-size SUV / Crossover Competitive Analysis Key Competitors: Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Chevrolet Equinox Key Features Vehicle Type: Mid-size Crossover SUV Seating Capacity: Available in 5- or 7-passenger configurations Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) options Target Audience: Families, individuals seeking a versatile and practical SUV 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete Engine Mechanical Systems (Assembly, Disassembly, Reassembly, Timing, Cooling, Lubrication) Engine Electrical: Engine Management Systems (ECU, Sensors, Actuators, Ignition, Fuel Injection) Transmission Automatic: Automatic Transmission Systems (Operation, Maintenance, Repair, Control) Transmission Manual: Manual Transmission Systems (Operation, Maintenance, Repair) Drivetrain: Drivetrain Components (Driveshafts, Differentials, Axles, AWD System) Suspension: Suspension Systems (Front and Rear Suspension, Shocks, Struts, Bushings) Steering: Steering Systems (Power Steering, Steering Gear, Linkages) Brakes: Brake Systems (Hydraulic, ABS, EBD, Disc and Drum Brakes, Parking Brake) Exhaust: Exhaust Systems (Catalytic Converter, Mufflers, Pipes, Emissions Control) Cooling System: Cooling System (Radiator, Water Pump, Thermostat, Coolant) Fuel System: Fuel System (Fuel Pump, Injectors, Tank, Lines, Pressure Regulator) Climate Control: HVAC System (Heating, Ventilation, Air Conditioning, Components, Refrigerant) Electrical System: Complete Vehicle Electrical System (Battery, Charging System, Lighting, Fuses, Relays) Body Exterior: Body Exterior (Panels, Doors, Hood, Liftgate, Bumpers, Glass, Trim) Body Interior: Body Interior (Seats, Upholstery, Dashboard, Trim Panels, Carpets) Safety Systems: Safety Systems (Airbags, Seatbelts, SRS, ABS) Chassis And Frame: Chassis and Frame (Structural Components, Corrosion Protection) Wheels And Tires: Wheels and Tires (Specifications, Mounting, Balancing) Procedures Included Routine Maintenance: Routine Maintenance Procedures (Oil Changes, Filter Replacements, Fluid Checks) Troubleshooting: Troubleshooting Guides and Diagnostic Procedures for All Systems Engine Repair: Detailed Engine Repair and Rebuild Procedures Transmission Repair: Transmission Removal, Installation, and Repair Procedures Brake System Repair: Brake Component Replacement and Bleeding Procedures Suspension Component Replacement: Suspension Component Replacement (Struts, Shocks, Bushings, Ball Joints) Electrical Diagnostics: Electrical System Diagnosis and Component Testing Bodywork Repair: Body Panel Alignment and Minor Repair Procedures HVAC System Service: HVAC System Service and Component Replacement Tune Up Procedures: Complete Tune-Up Procedures Alignment Specifications: Wheel Alignment Specifications and Adjustment Procedures Torque Specifications: All Torque Specifications for Engine, Chassis, and Body Components Technical Depth Depth: Comprehensive (Covers from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repairs) 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-Resolution, Searchable Text and Diagrams Binding Type Binding Type: Digital Download (N/A for printed) Paper Type Paper Type: Digital Download (N/A for printed) ⚙️ Engine Specifications Primary Engine Engine Code 1: G4JP (2.4L DOHC I4) Displacement 1: 2351 cc Horsepower 1: 175 hp @ 6000 rpm Torque 1: 169 lb-ft @ 4000 rpm Fuel System 1: Electronic Fuel Injection (MPI) Engine Code 2: G6CU (3.8L DOHC V6) Displacement 2: 3781 cc Horsepower 2: 242 hp @ 6000 rpm Torque 2: 251 lb-ft @ 4000 rpm Fuel System 2: Electronic Fuel Injection (MPI) Performance Recommended Fuel: 87 Octane Unleaded Gasoline Emission Controls: Catalytic Converter, EGR (Engine-dependent) Engine Block Material: Aluminum Alloy (2.4L), Cast Iron (3.8L) Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (2.4L models only) Optional Optional Transmission: 5-Speed Automatic (Standard on V6, Optional on 2.4L) Features Automatic Transmission Control: Electronically Controlled with Overdrive AWD System: Active On-Demand AWD System Manual Transmission Fluid Spec: API GL-4 SAE 75W-90 Automatic Transmission Fluid Spec: SP-IV (or compatible) 📐 Dimensions Exterior Length: 4660 mm (183.5 in) Width: 1890 mm (74.4 in) Height: 1745 mm (68.7 in) Wheelbase: 2700 mm (106.3 in) Ground Clearance: 195 mm (7.7 in) Weights Curb Weight Min: 1773 kg (3909 lbs) - 2.4L FWD Curb Weight Max: 2018 kg (4449 lbs) - 3.8L AWD Towing Capacity: Up to 3500 lbs (1588 kg) with proper equipment 🛡️ Safety Features Ratings NHTSA Front Crash Rating: ★★★★☆ NHTSA Side Crash Rating: ★★★★★ IIHS Moderate Overlap Front Test: Good Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Esc: Standard Electronic Stability Control (ESC) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front Airbags, Side-Curtain Airbags, Front Seat-Mounted Side Airbags Seatbelts: 3-Point Seatbelts with Pretensioners and Load Limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) System 💡 Technology Features Infotainment Audio System: AM/FM/CD/MP3 audio system with available SiriusXM satellite radio Speaker Count: 6-speaker standard, optional Infinity premium audio system with subwoofer Optional Navigation: Available touch-screen navigation system Driver Assistance Parking Sensors: Available rear parking assist sensors Backup Camera: Available rearview camera integrated with navigation system Connectivity Auxiliary Input: Standard auxiliary audio input jack Bluetooth: Available Bluetooth hands-free calling 🔧 Maintenance Service...
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Kia Sorento 2008 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2008
Product Name:
Kia Sorento 2008 Workshop Repair Service Manual PDF Download
👋 Introduction
Market Position
Market Segment:
Mid-size SUV / Crossover
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Chevrolet Equinox
Key Features
Vehicle Type:
Mid-size Crossover SUV
Seating Capacity:
Available in 5- or 7-passenger configurations
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) options
Target Audience:
Families, individuals seeking a versatile and practical SUV
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Manual Type
Manual Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete Engine Mechanical Systems (Assembly, Disassembly, Reassembly, Timing, Cooling, Lubrication)
Engine Electrical:
Engine Management Systems (ECU, Sensors, Actuators, Ignition, Fuel Injection)
Transmission Automatic:
Automatic Transmission Systems (Operation, Maintenance, Repair, Control)
Transmission Manual:
Manual Transmission Systems (Operation, Maintenance, Repair)
Drivetrain:
Drivetrain Components (Driveshafts, Differentials, Axles, AWD System)
Suspension:
Suspension Systems (Front and Rear Suspension, Shocks, Struts, Bushings)
Steering:
Steering Systems (Power Steering, Steering Gear, Linkages)
Brakes:
Brake Systems (Hydraulic, ABS, EBD, Disc and Drum Brakes, Parking Brake)
Exhaust:
Exhaust Systems (Catalytic Converter, Mufflers, Pipes, Emissions Control)
Cooling System:
Cooling System (Radiator, Water Pump, Thermostat, Coolant)
Fuel System:
Fuel System (Fuel Pump, Injectors, Tank, Lines, Pressure Regulator)
Climate Control:
HVAC System (Heating, Ventilation, Air Conditioning, Components, Refrigerant)
Electrical System:
Complete Vehicle Electrical System (Battery, Charging System, Lighting, Fuses, Relays)
Body Exterior:
Body Exterior (Panels, Doors, Hood, Liftgate, Bumpers, Glass, Trim)
Body Interior:
Body Interior (Seats, Upholstery, Dashboard, Trim Panels, Carpets)
Safety Systems:
Safety Systems (Airbags, Seatbelts, SRS, ABS)
Chassis And Frame:
Chassis and Frame (Structural Components, Corrosion Protection)
Wheels And Tires:
Wheels and Tires (Specifications, Mounting, Balancing)
Procedures Included
Routine Maintenance:
Routine Maintenance Procedures (Oil Changes, Filter Replacements, Fluid Checks)
Troubleshooting:
Troubleshooting Guides and Diagnostic Procedures for All Systems
Engine Repair:
Detailed Engine Repair and Rebuild Procedures
Transmission Repair:
Transmission Removal, Installation, and Repair Procedures
Brake System Repair:
Brake Component Replacement and Bleeding Procedures
Suspension Component Replacement:
Suspension Component Replacement (Struts, Shocks, Bushings, Ball Joints)
Electrical Diagnostics:
Electrical System Diagnosis and Component Testing
Bodywork Repair:
Body Panel Alignment and Minor Repair Procedures
HVAC System Service:
HVAC System Service and Component Replacement
Tune Up Procedures:
Complete Tune-Up Procedures
Alignment Specifications:
Wheel Alignment Specifications and Adjustment Procedures
Torque Specifications:
All Torque Specifications for Engine, Chassis, and Body Components
Technical Depth
Depth:
Comprehensive (Covers from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repairs)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-Resolution, Searchable Text and Diagrams
Binding Type
Binding Type:
Digital Download (N/A for printed)
Paper Type
Paper Type:
Digital Download (N/A for printed)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
G4JP (2.4L DOHC I4)
Displacement 1:
2351 cc
Horsepower 1:
175 hp @ 6000 rpm
Torque 1:
169 lb-ft @ 4000 rpm
Fuel System 1:
Electronic Fuel Injection (MPI)
Engine Code 2:
G6CU (3.8L DOHC V6)
Displacement 2:
3781 cc
Horsepower 2:
242 hp @ 6000 rpm
Torque 2:
251 lb-ft @ 4000 rpm
Fuel System 2:
Electronic Fuel Injection (MPI)
Performance
Recommended Fuel:
87 Octane Unleaded Gasoline
Emission Controls:
Catalytic Converter, EGR (Engine-dependent)
Engine Block Material:
Aluminum Alloy (2.4L), Cast Iron (3.8L)
Cylinder Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (2.4L models only)
Optional
Optional Transmission:
5-Speed Automatic (Standard on V6, Optional on 2.4L)
Features
Automatic Transmission Control:
Electronically Controlled with Overdrive
AWD System:
Active On-Demand AWD System
Manual Transmission Fluid Spec:
API GL-4 SAE 75W-90
Automatic Transmission Fluid Spec:
SP-IV (or compatible)
📐 Dimensions
Exterior
Length:
4660 mm (183.5 in)
Width:
1890 mm (74.4 in)
Height:
1745 mm (68.7 in)
Wheelbase:
2700 mm (106.3 in)
Ground Clearance:
195 mm (7.7 in)
Weights
Curb Weight Min:
1773 kg (3909 lbs) - 2.4L FWD
Curb Weight Max:
2018 kg (4449 lbs) - 3.8L AWD
Towing Capacity:
Up to 3500 lbs (1588 kg) with proper equipment
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
★★★★☆
NHTSA Side Crash Rating:
★★★★★
IIHS Moderate Overlap Front Test:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Esc:
Standard Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front Airbags, Side-Curtain Airbags, Front Seat-Mounted Side Airbags
Seatbelts:
3-Point Seatbelts with Pretensioners and Load Limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) System
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD/MP3 audio system with available SiriusXM satellite radio
Speaker Count:
6-speaker standard, optional Infinity premium audio system with subwoofer
Optional Navigation:
Available touch-screen navigation system
Driver Assistance
Parking Sensors:
Available rear parking assist sensors
Backup Camera:
Available rearview camera integrated with navigation system
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack
Bluetooth:
Available Bluetooth hands-free calling
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first
Air Filter Replacement Interval:
Every 30,000 miles or 24 months
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 12 months
Spark Plug Replacement Interval 2.4L:
100,000 miles (Iridium)
Spark Plug Replacement Interval 3.8L:
100,000 miles (Iridium)
Coolant Flush Interval:
Every 100,000 miles or 5 years
Fluid Specifications
Engine Oil Spec 2.4L:
API SM or higher, SAE 5W-20
Engine Oil Spec 3.8L:
API SM or higher, SAE 5W-30
Engine Oil Capacity 2.4L:
4.5 US quarts (4.3 liters) with filter
Engine Oil Capacity 3.8L:
5.0 US quarts (4.7 liters) with filter
Coolant Spec:
Ethylene Glycol Based Antifreeze (e.g., Asian Blue)
Known Issues
Common Complaint 1:
Premature wear of front suspension components (ball joints, control arm bushings)
Common Complaint 2:
Water pump leaks (especially on V6 models)
Common Complaint 3:
Crankshaft Position Sensor failures leading to stalling
Common Complaint 4:
HVAC blower motor resistor failure
Common Complaint 5:
Transmission shift quality issues or solenoid failures (less common)
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Brand Positioning:
Value-oriented, increasingly sophisticated and stylish automotive manufacturer
Model Evolution
Generation 2 Start Year:
2007
Generation 2 End Year:
2009
Model Introduction Year:
2001
Production
Manufacturing Locations:
Hwasung, South Korea; Osan, South Korea; Gwangmyeong, South Korea
🏆 Awards & Recognition
Recognitions
Safety Award 1:
IIHS Top Safety Pick (for certain model year configurations of this generation)
Value Recognition:
Often cited for its value proposition in the mid-size SUV segment
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