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2008 Mercedes GL-Class (X164) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: GL-Class Model Code: X164 Model Year: 2008 Generation Generation Code: X164 Generation Years: 2006-2012 👋 Introduction Market Position Vehicle Segment: Luxury Full-Size SUV Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops Competitive Analysis Key Competitors 2008: BMW X5, Audi Q7, Lexus LX, Cadillac Escalade Key Features Manual Benefit 1: Empowers owners to perform repairs and maintenance independently Manual Benefit 2: Cost savings compared to dealership labor rates Manual Benefit 3: Detailed understanding of vehicle systems for better ownership Manual Format Advantage: Digital PDF allows for easy navigation, printing, and scaling of images 📋 Manual Details Coverage Areas Covered Models: All 2008 Mercedes-Benz GL-Class (X164) models and variants Coverage Scope: A-Z repairs, maintenance, diagnostics, and service Page Count Page Count Estimate: Estimated 2000-3000+ pages (typical for a comprehensive dealer service manual) Manual Type Manual Type: Factory Service and Repair Manual Language Language: English Format File Format: PDF Digital Delivery: Speed Download 📖 Manual Coverage Systems Covered Engine Maintenance: All engine systems, including overhaul, diagnostics, and tune-ups Engine Control System: ECU, sensors, actuators, fuel injection, ignition timing Mechanical Components: Engine mechanical, powertrain, chassis components Fuel System: Fuel delivery, injectors, pumps, lines, fuel tank service Emission Control: Catalytic converters, EGR, EVAP, emissions testing procedures Cooling System: Radiator, thermostat, water pump, coolant specifications Lubrication System: Oil pump, oil filter, oil specifications, oil pressure diagnostics Ignition Starting Charging: Spark plugs, coils, starter motor, alternator, battery diagnostics Automatic Transmission: Service, repair, diagnostics, fluid specifications, torque converter Manual Transmission: Service, repair, diagnostics, clutch operation (if applicable to specific models) Drivetrain: Transfer case, drive shafts, U-joints, propeller shafts Axles And Differentials: Front and rear axles, differential service, lubrication Suspension System: Front and rear suspension, struts, shocks, bushings, air suspension components Wheels And Tires: Tire pressure monitoring, wheel alignment, wheel bearing replacement Brake Control System: ABS, ESP, SBC (if applicable), brake booster, master cylinder Brake System: Brake pads, rotors, calipers, brake fluid specifications, bleeding procedures Parking Brake: Service, adjustment, electronic parking brake (if equipped) Steering Column: Tilt and telescopic adjustments, steering lock Power Steering: Hydraulic system, pump, rack and pinion, fluid types Air Conditioning System: Refrigerant, compressor, condenser, evaporator, climate control diagnostics Supplemental Restraint System: Airbag system, SRS module, seat belt pre-tensioners, crash sensor diagnostics Seat Belts: Service, replacement, pre-tensioner function Engine Immobilizer: System operation, key programming (advanced diagnostics may require specialized tools) Cruise Control: System operation, diagnostic troubleshooting Wiper And Washer System: Wiper motor, blades, washer pump, fluid reservoir Door Lock System: Central locking, power door locks, keyless entry system Meter And Audio Visual: Instrument cluster, gauges, infotainment system, speaker diagnostics Horn System: Horn operation, switch, wiring Windshield Glass Mirror: Windshield replacement, mirror adjustments, defroster systems Instrument Panel: Dash panel removal and installation, component access Seats: Seat adjustment mechanisms, heating, ventilation, power seat motors Hood And Doors: Hood latch, door hinges, seals, power liftgate (if applicable) Exterior And Interior: Body panel repair, trim removal, interior component installation Electrical System: Wiring diagrams, fuse box locations, relay identification, lighting systems Multiplex Can Communication: CAN bus system diagnostics, module communication Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, DTC interpretation Repair Procedures: Step-by-step instructions for all major and minor repairs Overhaul Procedures: Complete engine and transmission rebuild procedures Installation Procedures: Component replacement and installation guidance Technical Depth Depth Of Coverage: Dealer-level comprehensive service and repair information Visual Aids: Detailed diagrams, illustrations, and wiring schematics Accuracy: Vehicle-specific, not generic repair information 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within the PDF Print Quality Printability: All pages are printable Resolution: High-quality for clear diagrams and text Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type For Printing: User choice (printable on demand) Software Requirements PDF Reader: Adobe PDF Reader (free) Unzipping Software: Winzip or equivalent (free online) Operating Systems Windows Compatibility: Windows Vista (32/64), XP, ME, 98, NT, 2000 Mac Compatibility: Compatible with Mac ⚙️ Engine Specifications Primary Engine Available Engines 2008: 3.0L V6 Diesel (OM642), 4.7L V8 (M273), 5.5L V8 (M273) Performance Engine Power Output Range: Approx. 224 hp to 383 hp Engine Torque Range: Approx. 400 lb-ft to 530 lb-ft Fuel System Fuel Delivery Diesel: Common Rail Direct Injection (CDI) Fuel Delivery Gasoline: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Standard Transmission Type: 7-speed automatic (7G-TRONIC) Optional Optional Transmission Type: N/A (7G-TRONIC was standard for all powertrains in 2008) Features Transmission Features: Driver-adaptive, manual shifting modes (Tiptronic) 📐 Dimensions Exterior Wheelbase: Approx. 118.5 inches (3010 mm) Length: Approx. 199.7 inches (5072 mm) Width: Approx. 76.6 inches (1946 mm) Height: Approx. 71.6 inches (1819 mm) Weights Curb Weight Range: Approx. 4800 - 5100 lbs (2177 - 2313 kg) 🛡️ Safety Features Ratings NHTSA Overall Safety Rating: Likely 5-star (common for Mercedes-Benz vehicles of...
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2008 Mercedes GL-Class (X164) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
GL-Class
Model Code:
X164
Model Year:
2008
Generation
Generation Code:
X164
Generation Years:
2006-2012
👋 Introduction
Market Position
Vehicle Segment:
Luxury Full-Size SUV
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops
Competitive Analysis
Key Competitors 2008:
BMW X5, Audi Q7, Lexus LX, Cadillac Escalade
Key Features
Manual Benefit 1:
Empowers owners to perform repairs and maintenance independently
Manual Benefit 2:
Cost savings compared to dealership labor rates
Manual Benefit 3:
Detailed understanding of vehicle systems for better ownership
Manual Format Advantage:
Digital PDF allows for easy navigation, printing, and scaling of images
📋 Manual Details
Coverage Areas
Covered Models:
All 2008 Mercedes-Benz GL-Class (X164) models and variants
Coverage Scope:
A-Z repairs, maintenance, diagnostics, and service
Page Count
Page Count Estimate:
Estimated 2000-3000+ pages (typical for a comprehensive dealer service manual)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Speed Download
📖 Manual Coverage
Systems Covered
Engine Maintenance:
All engine systems, including overhaul, diagnostics, and tune-ups
Engine Control System:
ECU, sensors, actuators, fuel injection, ignition timing
Mechanical Components:
Engine mechanical, powertrain, chassis components
Fuel System:
Fuel delivery, injectors, pumps, lines, fuel tank service
Emission Control:
Catalytic converters, EGR, EVAP, emissions testing procedures
Cooling System:
Radiator, thermostat, water pump, coolant specifications
Lubrication System:
Oil pump, oil filter, oil specifications, oil pressure diagnostics
Ignition Starting Charging:
Spark plugs, coils, starter motor, alternator, battery diagnostics
Automatic Transmission:
Service, repair, diagnostics, fluid specifications, torque converter
Manual Transmission:
Service, repair, diagnostics, clutch operation (if applicable to specific models)
Drivetrain:
Transfer case, drive shafts, U-joints, propeller shafts
Axles And Differentials:
Front and rear axles, differential service, lubrication
Suspension System:
Front and rear suspension, struts, shocks, bushings, air suspension components
Wheels And Tires:
Tire pressure monitoring, wheel alignment, wheel bearing replacement
Brake Control System:
ABS, ESP, SBC (if applicable), brake booster, master cylinder
Brake System:
Brake pads, rotors, calipers, brake fluid specifications, bleeding procedures
Parking Brake:
Service, adjustment, electronic parking brake (if equipped)
Steering Column:
Tilt and telescopic adjustments, steering lock
Power Steering:
Hydraulic system, pump, rack and pinion, fluid types
Air Conditioning System:
Refrigerant, compressor, condenser, evaporator, climate control diagnostics
Supplemental Restraint System:
Airbag system, SRS module, seat belt pre-tensioners, crash sensor diagnostics
Seat Belts:
Service, replacement, pre-tensioner function
Engine Immobilizer:
System operation, key programming (advanced diagnostics may require specialized tools)
Cruise Control:
System operation, diagnostic troubleshooting
Wiper And Washer System:
Wiper motor, blades, washer pump, fluid reservoir
Door Lock System:
Central locking, power door locks, keyless entry system
Meter And Audio Visual:
Instrument cluster, gauges, infotainment system, speaker diagnostics
Horn System:
Horn operation, switch, wiring
Windshield Glass Mirror:
Windshield replacement, mirror adjustments, defroster systems
Instrument Panel:
Dash panel removal and installation, component access
Seats:
Seat adjustment mechanisms, heating, ventilation, power seat motors
Hood And Doors:
Hood latch, door hinges, seals, power liftgate (if applicable)
Exterior And Interior:
Body panel repair, trim removal, interior component installation
Electrical System:
Wiring diagrams, fuse box locations, relay identification, lighting systems
Multiplex Can Communication:
CAN bus system diagnostics, module communication
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, DTC interpretation
Repair Procedures:
Step-by-step instructions for all major and minor repairs
Overhaul Procedures:
Complete engine and transmission rebuild procedures
Installation Procedures:
Component replacement and installation guidance
Technical Depth
Depth Of Coverage:
Dealer-level comprehensive service and repair information
Visual Aids:
Detailed diagrams, illustrations, and wiring schematics
Accuracy:
Vehicle-specific, not generic repair information
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within the PDF
Print Quality
Printability:
All pages are printable
Resolution:
High-quality for clear diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type For Printing:
User choice (printable on demand)
Software Requirements
PDF Reader:
Adobe PDF Reader (free)
Unzipping Software:
Winzip or equivalent (free online)
Operating Systems
Windows Compatibility:
Windows Vista (32/64), XP, ME, 98, NT, 2000
Mac Compatibility:
Compatible with Mac
⚙️ Engine Specifications
Primary Engine
Available Engines 2008:
3.0L V6 Diesel (OM642), 4.7L V8 (M273), 5.5L V8 (M273)
Performance
Engine Power Output Range:
Approx. 224 hp to 383 hp
Engine Torque Range:
Approx. 400 lb-ft to 530 lb-ft
Fuel System
Fuel Delivery Diesel:
Common Rail Direct Injection (CDI)
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Standard Transmission Type:
7-speed automatic (7G-TRONIC)
Optional
Optional Transmission Type:
N/A (7G-TRONIC was standard for all powertrains in 2008)
Features
Transmission Features:
Driver-adaptive, manual shifting modes (Tiptronic)
📐 Dimensions
Exterior
Wheelbase:
Approx. 118.5 inches (3010 mm)
Length:
Approx. 199.7 inches (5072 mm)
Width:
Approx. 76.6 inches (1946 mm)
Height:
Approx. 71.6 inches (1819 mm)
Weights
Curb Weight Range:
Approx. 4800 - 5100 lbs (2177 - 2313 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Safety Rating:
Likely 5-star (common for Mercedes-Benz vehicles of this era, check specific year/model reports for confirmation)
Active Features
Active Safety Systems:
ABS, ESP (Electronic Stability Program), Traction Control, Brake Assist
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), front active head restraints
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with CD/DVD player, navigation, and optional Harman Kardon audio
Driver Assistance
Driver Assistance Features:
Parktronic parking assist, optional rearview camera, adaptive cruise control (DISTRONIC)
Connectivity
Connectivity Features:
Bluetooth connectivity for hands-free calling (often an add-on or part of a package)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (check specific engine for exact recommendation)
Major Service Intervals:
Comprehensive inspections and component replacements at specific mileage intervals (e.g., 30k, 60k, 100k miles)
Fluid Specifications
Engine Oil Spec Gasoline:
Mobil 1 Synthetic 0W-40 or equivalent (MB-Approval 229.5)
Engine Oil Spec Diesel:
Mobil 1 ESP Formula 5W-30 or equivalent (MB-Approval 229.51)
Transmission Fluid Type:
MB 236.14 Automatic Transmission Fluid
Coolant Type:
Mercedes-Benz Coolant/Antifreeze (Glysantin G48, blue/green)
Brake Fluid Type:
DOT 4 Plus (MB 331.0)
Known Issues
Common Issues Diesel:
DPF regeneration issues, EGR valve problems, glow plug failures, potential injector issues
Common Issues Gasoline:
Intake manifold runner failures (M272/M273), oil cooler leaks, potential balance shaft wear on early M272 engines (less common on M273)
Common Issues Chassis:
Air suspension leaks, control arm bushing wear, power steering leaks
📚 Vehicle History
Brand Heritage
Brand History:
Mercedes-Benz is renowned for luxury, engineering, and safety since its inception.
Model Evolution
Gl Class Introduction:
The X164 GL-Class was introduced in 2006 as Mercedes-Benz's first full-size unibody SUV.
X164 Generation:
The 2008 model represents the first generation (X164) of the GL-Class, known for its spacious interior and robust build.
Production
Manufacturing Location:
Tuscaloosa, Alabama, USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
The GL-Class has received various accolades for its luxury, performance, and safety in its segment.
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