This manual covers the 2008 Polaris Sportsman 500 EFI X2 EFI Touring, a versatile All-Terrain Vehicle designed for both work and recreation. Known for its Electronic Fuel Injection (EFI) system, which ensures reliable starting and smooth performance across varying conditions, this model offers a 2-up seating configuration with a dump bed, providing significant utility. Its design prioritizes reliability and capability, making it a strong contender in the utility ATV market, comparable to offerings from other major manufacturers. The "Touring" designation suggests features aimed at enhancing comfort during extended use, further cementing its role as a capable and adaptable off-road machine. This comprehensive digital workshop repair manual is presented in English and serves as an indispensable resource for owners, mechanics, and technicians. It provides detailed coverage of all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. The manual includes step-by-step procedures for scheduled maintenance, troubleshooting common issues, and performing complete repairs and rebuilds. With over 500 pages of high-resolution, searchable content, it guides users through diagnostics, component replacement, and fluid specifications, ensuring the proper upkeep and longevity of the Polaris Sportsman 500 EFI X2 EFI Touring. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI X2 EFI Touring Year: 2008 Codes Vin Prefix: 4XTB 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) / Utility Vehicle (UTV) Target User: ATV owners, DIY mechanics, professional service technicians Key Features Versatility: The X2 designation indicates a 2-up seating configuration with a dump bed, offering significant versatility for work and recreation. Efi Technology: Electronic Fuel Injection ensures reliable starting, smoother throttle response, and optimal performance in varying altitudes and temperatures. Touring Package: The 'Touring' designation suggests features optimized for longer rides, potentially including enhanced seating comfort and storage. Competitive Analysis Competitors: Similar models from Honda (e.g., Foreman, Rubicon), Yamaha (e.g., Grizzly), Can-Am (e.g., Outlander), Arctic Cat (e.g., Prowler). 📋 Manual Details Coverage Areas Major Systems: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical, Fuel System, Cooling System, Steering, Body, Chassis, Troubleshooting Page Count Estimated Pages: 500+ Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly. Includes cylinder head, valves, pistons, crankshaft, connecting rods, timing components, lubrication system. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, fuel filter replacement, fuel pressure testing. Electrical System: Wiring diagrams, ignition system, charging system (stator, voltage regulator), starter motor, lighting, accessory circuits, battery maintenance. Transmission Drivetrain: CVT (Continuously Variable Transmission) servicing, belt replacement, clutch inspection, driveshaft, differentials (front and rear), AWD system troubleshooting. Suspension Steering: Front and rear suspension component inspection and replacement (shocks, springs, A-arms, bushings), steering system diagnosis, tie rod ends, steering column. Braking System: Hydraulic brake system maintenance, pad and rotor replacement, caliper service, brake fluid bleeding, parking brake adjustment. Cooling System: Radiator, coolant, fan, water pump inspection and replacement, coolant flush and refill procedures. Procedures Included Maintenance: Scheduled maintenance intervals, oil and filter changes, air filter replacement, spark plug replacement, battery checks, lubrication points. Troubleshooting: Diagnostic charts, common problem identification and solutions for engine, electrical, and mechanical issues. Fault code lookup and interpretation (if applicable to EFI). Repair Rebuild: Step-by-step instructions for component removal, repair, and installation. Includes engine rebuilds, transmission overhauls, suspension component replacement. Diagnostics: EFI system diagnostics, sensor testing, electrical component testing using multimeters and specialized tools (if specified). Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures. 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes Print Quality Quality: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 3-valve, single cylinder Displacement: 499cc Bore X Stroke: 92mm x 75mm Cooling System: Liquid-cooled Compression Ratio: 10.0:1 Performance Horsepower: Approx. 31 HP (varies by specific tuning and region) Torque: Not explicitly stated but significant for its class Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: SAE 20W-50, API SG or higher (refer to manual for exact specifications) Oil Capacity: Approx. 2.0 L (2.1 US qt) with filter change (refer to manual) 🔧 Transmission Standard Transmission Type: Automatic CVT (Polaris Variable Transmission - PVT) Drive Modes: High, Low, Neutral, Reverse, Park Features Drivetrain: On-Demand All-Wheel Drive (AWD) / 2WD Gear Reduction: Primary and secondary clutches with belt drive Fluid Type Cvt Fluid: Polaris AGL Premium Synthetic Gearcase Oil or equivalent (refer to manual for exact specification) Fluid Capacity Cvt Fluid Capacity: Refer to manual for exact capacity and fill level 📐 Dimensions Exterior Length: 85.5 in (217.2 cm) Width: 46.0 in (116.8 cm) Height: 47.0 in (119.4 cm) Weights Dry Weight: 650 lbs (295 kg) Payload...