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Polaris Sportsman 700 2008 All Service Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 700 Year: 2008 Product Type: Service Repair Manual Delivery Method: PDF Download 👋 Introduction Market Position Segment: Premium All-Terrain Utility ATV Target Audience: Enthusiasts, utility users, farm operators, recreational riders Competitive Analysis Competitors: Can-Am Outlander, Honda Foreman, Yamaha Grizzly, Kawasaki Brute Force Key Features Features At Launch: Powerful V-twin engine, independent rear suspension (IRS), on-demand AWD system, comfortable ergonomics 📋 Manual Details Coverage Areas Primary Coverage: All service and repair procedures Secondary Coverage: Maintenance schedules, diagnostics, troubleshooting Page Count Estimated Pages: 300+ Manual Type Type: Comprehensive Service & Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, cooling system, lubrication system, fuel system, ignition system, exhaust system Transmission: Automatic transmission overhaul, clutch system, drive shafts, differentials (front and rear) Brakes: Hydraulic brake system, disc brake caliper service, master cylinder, brake lines, parking brake Electrical: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, accessories, ECU diagnostics Suspension: Front and rear suspension systems, shock absorbers, control arms, bushings, ball joints, steering knuckles Steering: Steering column, tie rods, steering rack, power steering system (if applicable) Chassis And Body: Frame inspection and repair, body panel removal and installation, plastics, fenders, racks, seat removal Wheels And Tires: Wheel bearing service, tire pressure recommendations, lug nut torque specifications Procedures Included Maintenance: Oil changes, filter replacements, lubrication points, valve adjustments, spark plug replacement, coolant flush and fill, brake fluid service, battery maintenance Repair: Engine rebuilds, transmission repair, suspension component replacement, brake system repairs, electrical component troubleshooting and replacement, steering system overhaul Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides Diagnostics: Methods for identifying and correcting mechanical and electrical faults, including electrical system testing Technical Depth Depth: In-depth coverage from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances 📊 Manual Specifications File Format File Format: PDF Searchability: Text-searchable PDF for quick information retrieval Printability: Printable for easy use in a workshop environment Print Quality Quality: High-resolution digital scans ensuring clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC, V-twin Displacement: 698cc Bore X Stroke: 82mm x 64.5mm Compression Ratio: 9.7:1 Performance Horsepower: Approx. 50 hp @ 6500 RPM Torque: Approx. 46 lb-ft @ 5000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Lubrication Oil Type: SAE 0W-40 Synthetic (Polaris recommends) Oil Capacity: 2.2 L (2.3 US qt) Cooling System Coolant Type: Ethylene glycol-based antifreeze (Polaris PS-4 Premix recommended) Coolant Capacity: 1.5 L (1.6 US qt) Ignition System Spark Plug Type: NGK CR9EKB 🔧 Transmission Standard Type: Automatic (PVT - Polaris Variable Transmission) Drive Modes: 2WD/4WD On-Demand Features Gear Selection: High, Low, Neutral, Reverse, Park Final Drive: Shaft Drive with front and rear differentials Fluid Specifications Transmission Fluid: Polaris Synthetic Gearcase Lubricant Transmission Fluid Capacity: 1.0 L (1.05 US qt) for rear differential, 0.47 L (0.5 US qt) for front differential 📐 Dimensions Exterior Length: 83 in (210.8 cm) Width: 46 in (116.8 cm) Height: 47 in (119.4 cm) Wheelbase: 50.5 in (128.3 cm) Ground Clearance: 11.5 in (29.2 cm) Weights Dry Weight: 643 lbs (291.6 kg) Fuel Capacity: 4.1 gal (15.5 L) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Towing Capacity: 1,500 lbs (680 kg) Hitch Receiver Size: 2 inch 🛡️ Safety Features Ratings Atv Safety: Designed for off-road use; operator must wear helmet and protective gear. Consult owner's manual for specific safety guidelines. Active Features Braking System: Hydraulic disc brakes front and rear AWD System: On-demand, automatic engagement Passive Features Ergonomics: Comfortable seating position, intuitive controls Lighting: Dual 50W headlights, 25W taillight/brake light 💡 Technology Features Infotainment Display: Digital instrumentation cluster with speedometer, odometer, trip meter, tachometer, fuel gauge, and gear indicator. Driver Assistance Awe System: Active Descent Control (ADC) on some models for controlled descents, engine braking. Connectivity Power Outlets: Accessory outlet for charging devices. 🔧 Maintenance Service Intervals Initial Service: First service at 20 hours or 1 month (whichever comes first): Check oil level, check tire pressure, inspect chain/belt, inspect brake system. Engine Oil Change: Every 100 hours or 6 months (whichever comes first) Air Filter Cleaning: Every 50 hours, replace as needed Spark Plug Replacement: Every 200 hours or 12 months Transmission Fluid Change: Every 200 hours or 12 months Fluid Specifications Engine Oil Viscosity: SAE 0W-40 Synthetic Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Suspension bushings, tie rod ends, drive belts, wheel bearings Potential Problems: EFI system glitches, occasional starter issues, potential for over-heating in extreme conditions if cooling system is not maintained. 📚 Vehicle History Brand Heritage Brand: Polaris...
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Polaris Sportsman 700 2008 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 700
Year:
2008
Product Type:
Service Repair Manual
Delivery Method:
PDF Download
👋 Introduction
Market Position
Segment:
Premium All-Terrain Utility ATV
Target Audience:
Enthusiasts, utility users, farm operators, recreational riders
Competitive Analysis
Competitors:
Can-Am Outlander, Honda Foreman, Yamaha Grizzly, Kawasaki Brute Force
Key Features
Features At Launch:
Powerful V-twin engine, independent rear suspension (IRS), on-demand AWD system, comfortable ergonomics
📋 Manual Details
Coverage Areas
Primary Coverage:
All service and repair procedures
Secondary Coverage:
Maintenance schedules, diagnostics, troubleshooting
Page Count
Estimated Pages:
300+
Manual Type
Type:
Comprehensive Service & Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, cooling system, lubrication system, fuel system, ignition system, exhaust system
Transmission:
Automatic transmission overhaul, clutch system, drive shafts, differentials (front and rear)
Brakes:
Hydraulic brake system, disc brake caliper service, master cylinder, brake lines, parking brake
Electrical:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, accessories, ECU diagnostics
Suspension:
Front and rear suspension systems, shock absorbers, control arms, bushings, ball joints, steering knuckles
Steering:
Steering column, tie rods, steering rack, power steering system (if applicable)
Chassis And Body:
Frame inspection and repair, body panel removal and installation, plastics, fenders, racks, seat removal
Wheels And Tires:
Wheel bearing service, tire pressure recommendations, lug nut torque specifications
Procedures Included
Maintenance:
Oil changes, filter replacements, lubrication points, valve adjustments, spark plug replacement, coolant flush and fill, brake fluid service, battery maintenance
Repair:
Engine rebuilds, transmission repair, suspension component replacement, brake system repairs, electrical component troubleshooting and replacement, steering system overhaul
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides
Diagnostics:
Methods for identifying and correcting mechanical and electrical faults, including electrical system testing
Technical Depth
Depth:
In-depth coverage from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Printability:
Printable for easy use in a workshop environment
Print Quality
Quality:
High-resolution digital scans ensuring clear text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC, V-twin
Displacement:
698cc
Bore X Stroke:
82mm x 64.5mm
Compression Ratio:
9.7:1
Performance
Horsepower:
Approx. 50 hp @ 6500 RPM
Torque:
Approx. 46 lb-ft @ 5000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Lubrication
Oil Type:
SAE 0W-40 Synthetic (Polaris recommends)
Oil Capacity:
2.2 L (2.3 US qt)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (Polaris PS-4 Premix recommended)
Coolant Capacity:
1.5 L (1.6 US qt)
Ignition System
Spark Plug Type:
NGK CR9EKB
🔧 Transmission
Standard
Type:
Automatic (PVT - Polaris Variable Transmission)
Drive Modes:
2WD/4WD On-Demand
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Final Drive:
Shaft Drive with front and rear differentials
Fluid Specifications
Transmission Fluid:
Polaris Synthetic Gearcase Lubricant
Transmission Fluid Capacity:
1.0 L (1.05 US qt) for rear differential, 0.47 L (0.5 US qt) for front differential
📐 Dimensions
Exterior
Length:
83 in (210.8 cm)
Width:
46 in (116.8 cm)
Height:
47 in (119.4 cm)
Wheelbase:
50.5 in (128.3 cm)
Ground Clearance:
11.5 in (29.2 cm)
Weights
Dry Weight:
643 lbs (291.6 kg)
Fuel Capacity:
4.1 gal (15.5 L)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
Towing Capacity:
1,500 lbs (680 kg)
Hitch Receiver Size:
2 inch
🛡️ Safety Features
Ratings
Atv Safety:
Designed for off-road use; operator must wear helmet and protective gear. Consult owner's manual for specific safety guidelines.
Active Features
Braking System:
Hydraulic disc brakes front and rear
AWD System:
On-demand, automatic engagement
Passive Features
Ergonomics:
Comfortable seating position, intuitive controls
Lighting:
Dual 50W headlights, 25W taillight/brake light
💡 Technology Features
Infotainment
Display:
Digital instrumentation cluster with speedometer, odometer, trip meter, tachometer, fuel gauge, and gear indicator.
Driver Assistance
Awe System:
Active Descent Control (ADC) on some models for controlled descents, engine braking.
Connectivity
Power Outlets:
Accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Initial Service:
First service at 20 hours or 1 month (whichever comes first): Check oil level, check tire pressure, inspect chain/belt, inspect brake system.
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first)
Air Filter Cleaning:
Every 50 hours, replace as needed
Spark Plug Replacement:
Every 200 hours or 12 months
Transmission Fluid Change:
Every 200 hours or 12 months
Fluid Specifications
Engine Oil Viscosity:
SAE 0W-40 Synthetic
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Suspension bushings, tie rod ends, drive belts, wheel bearings
Potential Problems:
EFI system glitches, occasional starter issues, potential for over-heating in extreme conditions if cooling system is not maintained.
📚 Vehicle History
Brand Heritage
Brand:
Polaris is a major American manufacturer of powersports vehicles, known for its ATVs, snowmobiles, and motorcycles.
Model Evolution
Sportsman Line:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, continuously evolving in performance, comfort, and features since its inception.
700 Engine:
The 700cc V-twin engine was a significant powerplant for Polaris, offering robust performance for utility and recreational riding.
Production
Manufacturing Location:
Primarily manufactured in the United States (Roseau, Minnesota)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Polaris Sportsman series is consistently recognized for its comfort, handling, and robust performance, making it a popular choice in the utility ATV market.
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