POLARIS SPORTSMAN ATV 500 EFI X2 TOURING 500 HO Service Repair Manual 2008
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI X2 Touring Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Engine Type: Fuel Injected (EFI) 👋 Introduction Market Position Segment: Recreational and utility ATV, positioned for versatility and touring comfort. Competitive Analysis Competitors: Competes with similar displacement ATVs from brands like Can-Am Outlander, Arctic Cat, and Yamaha Grizzly, emphasizing its 2-up capability. Key Features Features: Two-up seating (X2 designation), independent rear suspension (IRS), electronic fuel injection (EFI), long-travel suspension, ample cargo capacity. Manual Advantage Value Proposition: Provides OEM-level repair data equivalent to dealership service manuals, enabling efficient and accurate maintenance and repair for owners and independent shops. 📋 Manual Details Coverage Areas Models Covered: All 2008 Polaris Sportsman 500 EFI X2 Touring models Repair Scope: A-Z, all repairs Page Count Estimated Pages: Detailed page count not specified, but extensive coverage indicates significant volume typical of a full service manual. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drive system, clutch, final drive Chassis: Frame, suspension (front & rear), steering, wheels, tires Electrical: Ignition system, charging system, lighting, instrumentation, EFI system, battery Body And Trim: Body panels, racks, seating, cargo systems, plastics Fuel System: Fuel pump, injectors, throttle body, fuel tank, lines Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, lubrication Component Overhaul: Engine rebuild, transmission disassembly/assembly, differential service Diagnostics Troubleshooting: EFI system diagnostics, electrical fault finding, mechanical issue resolution Component Replacement: Brake system repairs, suspension component replacement, electrical module service Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive, detailed, technician-level repairs and diagnostics, not generic information. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF, designed for ease of use on digital devices. Print Quality Printable: Printable pages, allowing for physical reference. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, single-cylinder Displacement: 499 cc (30.45 cu. in.) Bore X Stroke: 92 mm x 74.5 mm (3.62 in x 2.93 in) Cooling System: Liquid-cooled Performance Horsepower Estimate: Approx. 32-35 HP (exact figures vary by source and testing conditions) Torque Estimate: Approx. 30-32 lb-ft (exact figures vary by source and testing conditions) Fuel System Induction: Electronic Fuel Injection (EFI) with Keihin throttle body Fuel Type: Unleaded gasoline, 87 octane minimum Ignition Ignition System: Electronic CDI with digital ignition advance Lubrication Oil Type Spec: SAE 0W-40 Synthetic Recommended (Refer to manual for exact OEM specification) Oil Capacity W Filter: Refer to manual (typically around 2.0-2.5 quarts) 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Drive Modes: High, Low, Neutral, Reverse, Park Drive System: On-Demand AWD / 2WD Gear Reduction: Refer to manual (specific ratios for high/low range) Features Engagement: Shaft driven, single-stage drive clutch and driven clutch system Fluid Spec Transmission Fluid: Polaris PVT Fluid (or equivalent synthetic ATV transmission fluid, refer to manual for exact specification and part number) Fluid Capacity Transmission Fluid Capacity: Refer to manual (typically around 0.5-1.0 quart) 📐 Dimensions Exterior Length: 84.0 in (213.4 cm) Width: 46.0 in (116.8 cm) Height: 47.5 in (120.7 cm) Wheelbase: 56.0 in (142.2 cm) Ground Clearance: 11.25 in (28.6 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Towing Capacity: 1500 lbs (680.4 kg) Weights Dry Weight: Approx. 665 lbs (301.6 kg) - actual weight varies by configuration Curb Weight: Refer to manual (includes all operating fluids) Fuel Fuel Capacity: 4.25 gal (16.1 L) 🛡️ Safety Features Ratings Safety Standards: Designed to meet ANSI standards for recreational ATVs. Active Features Braking System: Hydraulic disc brakes front and rear Parking Brake: Hand-actuated caliper brake Passive Features Lighting: Dual headlights, taillight, brake light Seat Belt: Not standard; operator should wear appropriate safety gear including helmet, eye protection, and protective clothing. Recommendations Operator Safety: Manual emphasizes safe operating practices, rollover warnings, and pre-ride inspections. 💡 Technology Features Infotainment Instrumentation: Digital LCD display featuring speedometer, odometer, trip meter, high beam, neutral, reverse, oil, and seatbelt indicators. Driver Assistance Efi System: Electronic Fuel Injection provides improved throttle response, fuel efficiency, and cold-weather starting compared to carbureted models. Connectivity Charging System: 12V DC charging system with stator and regulator/rectifier for battery charging and powering accessories. Accessories Accessory Provision: Provision for DC power outlets and accessory wiring harnesses for lights, winches, etc. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 50-100 hours or annually, whichever comes first). Air Filter Service: Refer to manual (frequent cleaning/replacement recommended in dusty conditions). Spark Plug Inspection: Refer to manual (typically every 100-200 hours). Transmission Fluid Change: Refer to manual (typically every 100-200 hours or annually). Fluid Specifications Engine Coolant: Ethylene Glycol based antifreeze, 50/50 mix with distilled...
Provides OEM-level repair data equivalent to dealership service manuals, enabling efficient and accurate maintenance and repair for owners and independent shops.
📋 Manual Details
Coverage Areas
Models Covered:
All 2008 Polaris Sportsman 500 EFI X2 Touring models
Repair Scope:
A-Z, all repairs
Page Count
Estimated Pages:
Detailed page count not specified, but extensive coverage indicates significant volume typical of a full service manual.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drive system, clutch, final drive
Potential for clogged injectors or faulty sensors, requiring diagnostic tools and expertise.
Preventive Maintenance
Importance:
Crucial for longevity and optimal performance, especially for the PVT system and EFI components. The manual details specific checks and adjustments.
📚 Vehicle History
Brand Heritage
Brand Origin:
Polaris Industries Inc., founded in 1954, is a leading manufacturer of powersports vehicles.
Model Evolution
Sportsman Lineage:
The Sportsman line, introduced in the early 1990s, is renowned for its comfort, capability, and independent rear suspension, evolving significantly over the years to include various configurations like the X2 and Touring models.
Production
Manufacturing Location:
Primarily manufactured in the United States by Polaris Industries.
Model Context
Target Audience:
The 2008 model represents a mature iteration of the 500cc Sportsman, focusing on comfort for longer rides and the utility of carrying a passenger.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Polaris Sportsman line generally well-regarded for comfort, ride quality, and utility. Specific awards for the 2008 X2 Touring model are not widely publicized but it was a popular configuration.
Ratings
Consumer Reviews:
Often praised for its smooth ride thanks to IRS and its passenger-carrying capability, though some users report common wear issues typical of ATVs of this era if not maintained diligently.
Certifications
Manufacturing Standards:
Manufactured to meet all relevant industry and safety certifications applicable to ATVs at the time of production.
Choosing a selection results in a full page refresh.