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2008 POLARIS SPORTSMAN X2 700 / 800 EFI / 800 TOURING ATV Service & Repair Manual - Download PDF

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This manual provides comprehensive service and repair information for the 2008 All-Terrain Vehicles (ATVs). These versatile ATVs are known for their robust engineering and capability, available with either 700cc or 800cc Electronic Fuel Injection (EFI) engines. The line is recognized for its comfort and performance, with the X2 variant notably offering a unique 2-up seating configuration and a tipping cargo bed. This 2008 model year represents a significant iteration of the platform, built upon a strong heritage of powersports innovation. The purpose of this 388-page English-language manual is to serve as an essential diagnostic and repair resource for owners and technicians. It covers a wide array of systems, including the engine, fuel injection, body, steering, suspension, clutch system, final drive, transmission, brakes, and electrical systems, along with specific information for International Touring variants. The manual offers detailed illustrations, diagrams, wiring schematics, torque specifications, and step-by-step instructions for everything from basic maintenance and scheduled service intervals to complete engine rebuilds, fuel system diagnosis, and electrical troubleshooting, enabling effective maintenance and repair. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman X2 700 / 800 EFI / 800 Touring Model Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Engine Options Covered: 700cc, 800cc EFI Codes Engine Codes: Not explicitly specified in provided information, but typically 700cc and 800cc variants. 👋 Introduction Market Position Positioning: Essential diagnostic and repair resource for owners and mechanics of the 2008 Polaris Sportsman X2 700 / 800 EFI / 800 Touring ATVs. Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair information enabling significant cost savings compared to professional service. Key Features Manual Features: Detailed illustrations, diagrams, wiring schematics, torque specifications, step-by-step instructions, and troubleshooting guides. 📋 Manual Details Coverage Areas Coverage: Complete Service and Repair for 2008 Polaris Sportsman X2 700 / 800 EFI / 800 Touring ATVs Page Count Total Pages: 388 Manual Type Type: Official Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Information, Maintenance, Engine, Fuel Injection, Body, Steering, Suspension, Clutch System, Final Drive, Transmission (Sportsman, X2, Touring variants), Brakes, Electrical, International Touring specific information. Procedures Included Procedures: Complete tear down and rebuild, diagnostics, repair, maintenance, refurbishment, restoration, troubleshooting. Technical Depth Depth: Comprehensive; from basic maintenance to complete engine rebuilds and detailed electrical diagnostics. Specific Procedures Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly of both 700cc and 800cc EFI engines. Fuel System Diagnosis: Troubleshooting and repair of fuel pump, injectors, throttle body, and related EFI components. Suspension And Steering Service: Inspection, adjustment, and replacement of A-arms, shocks, tie rods, steering components, and wheel bearings. Drive Belt Replacement: Step-by-step instructions for replacing the Polaris Variable Transmission (PVT) drive belt and servicing clutch components. Electrical System Troubleshooting: Comprehensive wiring diagrams, troubleshooting charts for starting, charging, lighting, and accessory circuits. Brake System Overhaul: Procedure for bleeding, replacing brake pads, calipers, rotors, and brake lines. Bodywork And Plastics Repair: Instructions for removing, installing, and repairing body panels, fenders, and associated hardware. 📊 Manual Specifications File Format Format Details: PDF; Searchable, Bookmarked, Zoomable. Print Quality Printability: Fully Printable; High-quality reproduction of original manual content. Binding Type Binding: N/A (Digital Download) Paper Type Paper Spec: N/A (Digital Download - printable to user's preferred paper type) Compatibility Os Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Description: Available in 700cc and 800cc EFI (Electronic Fuel Injection) engine variants. Performance Horsepower: Specific horsepower figures not detailed in product description but expected for the 700cc and 800cc class of ATVs. Torque: Specific torque figures not detailed in product description but essential repair data provided within the manual. Fuel System Fuel Injection Type: Electronic Fuel Injection (EFI) Cooling System Cooling: Typically Liquid-Cooled, detailed in the manual. Ignition System Ignition: Electronic Ignition, detailed in the electrical section. 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) with Engine Braking. Optional Optional Transmissions: N/A (single transmission type standard across these models) Features Transmission Features: High/Low range, Neutral, Reverse. Manual covers specific clutch system and drive belt maintenance/replacement. Final Drive Final Drive Type: Shaft Drive with front and rear differentials or limited-slip setups depending on specific sub-model configuration, detailed in Chapter 7. 📐 Dimensions Exterior Length: Not specified in product data, but detailed in the manual. Width: Not specified in product data, but detailed in the manual. Height: Not specified in product data, but detailed in the manual. Weights Dry Weight: Not specified in product data, but detailed in the manual (likely around 600-700 lbs depending on variant). Towing Capacity: Not specified in product data, but detailed in the manual. 🛡️ Safety Features Ratings Safety Ratings: ATVs are not typically subject to government crash safety ratings like passenger vehicles. Safety information and recommendations are covered in the manual. Active Features Braking System:...
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2008 POLARIS SPORTSMAN X2 700 / 800 EFI / 800 TOURING ATV Service & Repair Manual - Download PDF2008 POLARIS SPORTSMAN X2 700 / 800 EFI / 800 TOURING ATV Service & Repair Manual - Download PDF2008 POLARIS SPORTSMAN X2 700 / 800 EFI / 800 TOURING ATV Service & Repair Manual - Download PDF2008 POLARIS SPORTSMAN X2 700 / 800 EFI / 800 TOURING ATV Service & Repair Manual - Download PDF
This manual provides comprehensive service and repair information for the 2008 All-Terrain Vehicles (ATVs). These versatile ATVs are known for their robust engineering and capability, available with either 700cc or 800cc Electronic Fuel Injection (EFI) engines. The line is recognized for its comfort and performance, with the X2 variant notably offering a unique 2-up seating configuration and a tipping cargo bed. This 2008 model year represents a significant iteration of the platform, built upon a strong heritage of powersports innovation. The purpose of this 388-page English-language manual is to serve as an essential diagnostic and repair resource for owners and technicians. It covers a wide array of systems, including the engine, fuel injection, body, steering, suspension, clutch system, final drive, transmission, brakes, and electrical systems, along with specific information for International Touring variants. The manual offers detailed illustrations, diagrams, wiring schematics, torque specifications, and step-by-step instructions for everything from basic maintenance and scheduled service intervals to complete engine rebuilds, fuel system diagnosis, and electrical troubleshooting, enabling effective maintenance and repair.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman X2 700 / 800 EFI / 800 Touring
Model Year:
2008
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Options Covered:
700cc, 800cc EFI
Codes
Engine Codes:
Not explicitly specified in provided information, but typically 700cc and 800cc variants.
👋 Introduction
Market Position
Positioning:
Essential diagnostic and repair resource for owners and mechanics of the 2008 Polaris Sportsman X2 700 / 800 EFI / 800 Touring ATVs.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair information enabling significant cost savings compared to professional service.
Key Features
Manual Features:
Detailed illustrations, diagrams, wiring schematics, torque specifications, step-by-step instructions, and troubleshooting guides.
📋 Manual Details
Coverage Areas
Coverage:
Complete Service and Repair for 2008 Polaris Sportsman X2 700 / 800 EFI / 800 Touring ATVs
Page Count
Total Pages:
388
Manual Type
Type:
Official Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
General Information, Maintenance, Engine, Fuel Injection, Body, Steering, Suspension, Clutch System, Final Drive, Transmission (Sportsman, X2, Touring variants), Brakes, Electrical, International Touring specific information.
Procedures Included
Procedures:
Complete tear down and rebuild, diagnostics, repair, maintenance, refurbishment, restoration, troubleshooting.
Technical Depth
Depth:
Comprehensive; from basic maintenance to complete engine rebuilds and detailed electrical diagnostics.
Specific Procedures
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly of both 700cc and 800cc EFI engines.
Fuel System Diagnosis:
Troubleshooting and repair of fuel pump, injectors, throttle body, and related EFI components.
Suspension And Steering Service:
Inspection, adjustment, and replacement of A-arms, shocks, tie rods, steering components, and wheel bearings.
Drive Belt Replacement:
Step-by-step instructions for replacing the Polaris Variable Transmission (PVT) drive belt and servicing clutch components.
Electrical System Troubleshooting:
Comprehensive wiring diagrams, troubleshooting charts for starting, charging, lighting, and accessory circuits.
Brake System Overhaul:
Procedure for bleeding, replacing brake pads, calipers, rotors, and brake lines.
Bodywork And Plastics Repair:
Instructions for removing, installing, and repairing body panels, fenders, and associated hardware.
📊 Manual Specifications
File Format
Format Details:
PDF; Searchable, Bookmarked, Zoomable.
Print Quality
Printability:
Fully Printable; High-quality reproduction of original manual content.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Spec:
N/A (Digital Download - printable to user's preferred paper type)
Compatibility
Os Compatibility:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Description:
Available in 700cc and 800cc EFI (Electronic Fuel Injection) engine variants.
Performance
Horsepower:
Specific horsepower figures not detailed in product description but expected for the 700cc and 800cc class of ATVs.
Torque:
Specific torque figures not detailed in product description but essential repair data provided within the manual.
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI)
Cooling System
Cooling:
Typically Liquid-Cooled, detailed in the manual.
Ignition System
Ignition:
Electronic Ignition, detailed in the electrical section.
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) with Engine Braking.
Optional
Optional Transmissions:
N/A (single transmission type standard across these models)
Features
Transmission Features:
High/Low range, Neutral, Reverse. Manual covers specific clutch system and drive belt maintenance/replacement.
Final Drive
Final Drive Type:
Shaft Drive with front and rear differentials or limited-slip setups depending on specific sub-model configuration, detailed in Chapter 7.
📐 Dimensions
Exterior
Length:
Not specified in product data, but detailed in the manual.
Width:
Not specified in product data, but detailed in the manual.
Height:
Not specified in product data, but detailed in the manual.
Weights
Dry Weight:
Not specified in product data, but detailed in the manual (likely around 600-700 lbs depending on variant).
Towing Capacity:
Not specified in product data, but detailed in the manual.
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not typically subject to government crash safety ratings like passenger vehicles. Safety information and recommendations are covered in the manual.
Active Features
Braking System:
Hydraulic disc brakes (front and rear), detailed in Chapter 9.
Passive Features
Rollover Protection:
N/A (ATVs do not feature integrated rollover protection systems in the traditional sense; operator safety is paramount and covered in general info).
💡 Technology Features
Infotainment
Infotainment Systems:
Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights) typical for the era. No advanced infotainment systems expected.
Driver Assistance
Driver Assistance Features:
N/A for this model year ATV.
Connectivity
Connectivity Options:
N/A for this model year ATV.
Engine Management
Efi System Details:
The manual provides in-depth diagnostics and service for the EFI system, including sensors, injectors, and ECU troubleshooting.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Detailed maintenance schedule provided in Chapter 2, covering checks and replacements at specific mileage or time intervals.
Fluid Specifications
Engine Oil Type:
Specific SAE viscosity grade and API classification for engine oil (e.g., SAE 0W-40 or 5W-50 API SG or higher) will be listed in the manual. Polaris branded oil often recommended.
Coolant Type:
Specific type and mixture ratio for the liquid-cooled engine (e.g., permanent antifreeze/coolant, 50/50 mix) will be detailed.
Gear Oil Type:
Specifications for front and rear differential/gearbox oil will be provided (e.g., specific SAE viscosity grades and GL ratings).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specification will be detailed.
Known Issues
Common Problems:
While specific issues for the 2008 models are not detailed here, the manual covers troubleshooting for common ATV problems such as drive belt wear, fuel system issues, electrical faults, and suspension wear. Common Polaris issues sometimes include brake caliper issues or cooling system leaks, all of which would be addressed.
Filter Part Numbers
Oil Filter Part Number:
Specific Polaris part number for the oil filter will be listed in the maintenance or parts section of the manual.
Tire Pressure
Recommended Tire Pressure:
Specific PSI for front and rear tires will be provided for optimal performance and handling.
📚 Vehicle History
Brand Heritage
Brand History:
Polaris is a long-standing manufacturer of powersports vehicles, known for its innovation in ATVs and snowmobiles since its founding in 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris' flagship ATV offering, known for its comfort, handling, and capability. The X2 variant introduced a 2-up seating option with a tipping bed.
Production
Production Details:
The 2008 model year represents a specific iteration of the Sportsman platform, evolving from earlier generations and influencing subsequent models.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Polaris Sportsman models have consistently received positive reviews for their performance and utility from ATV publications and enthusiasts, though specific awards for the 2008 X2/800 EFI variants are not detailed in the product description.
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