2008 Polaris Sportsman X2 700 800 EFI Touring Service Manual
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This manual covers the 2008 Sportsman X2 700 EFI, Sportsman 800 EFI, and Sportsman Touring 800 EFI models. These ATVs are known for their powerful V-twin engines with electronic fuel injection, independent rear suspension for enhanced ride quality, and the versatile X2 configuration offering a tilting cargo bed or passenger seating. These brands have a strong heritage in powersports, with the Sportsman line being a flagship, celebrated for its performance, utility, and on-demand all-wheel-drive system. These models competed effectively in the premium ATV market, recognized for their robust engineering and off-road capability. This comprehensive service and repair manual provides detailed information for maintaining and troubleshooting your 2008 Sportsman. It covers all essential systems, including the engine, fuel system, transmission, brakes, and electrical components. The manual offers step-by-step instructions for service procedures, component removal and installation, adjustments, and diagnostics, making it an invaluable resource for owners and technicians alike. With detailed diagrams, specifications, and troubleshooting guides, this manual is designed to ensure the optimal performance and longevity of your vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman X2 700 EFI / Sportsman 800 EFI / Sportsman Touring 800 EFI Year: 2008 Product Name: 2008 Polaris Sportsman X2 700 800 EFI Touring Service Manual PDF Download Product Description: 2008 Polaris Sportsman X2 700 / 800 EFI / 800 Touring Service Repair Manual Download Codes Vin Code Prefix: Not explicitly stated, but typically Polaris ATVs have a 17-character VIN. Generation Model Generation: Refers to the specific iteration of the Sportsman platform for the 2008 model year, incorporating updates to the 700 and 800 EFI engines and the Touring variant. 👋 Introduction Market Position Market Position: The Polaris Sportsman lineup, particularly the 700 and 800 EFI models with their X2 and Touring variants, occupied a premium segment of the recreational and utility ATV market, known for power, versatility, and advanced features for its time. Competitive Analysis Competitive Analysis: Competed against other major ATV manufacturers such as Can-Am (Outlander), Yamaha (Grizzly), Kawasaki (Brute Force), and Suzuki (KingQuad), offering a strong combination of engine performance, independent suspension, and Polaris's proprietary features like on-demand AWD. Key Features Key Features: The 2008 Sportsman 700/800 EFI models were distinguished by their powerful V-twin engines, electronic fuel injection (EFI) for improved throttle response and cold starts, independent rear suspension (IRS) for superior ride quality, and the versatile X2 configuration with a tilting cargo bed or second passenger seat. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive service and repair for 2008 Polaris Sportsman X2 700 EFI, Sportsman 800 EFI, and Sportsman Touring 800 EFI models, including International variants. Page Count Page Count: Not explicitly stated in the provided information, but typical comprehensive service manuals range from 500 to over 1000 pages. Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Covered Systems: General Information, Maintenance, Engine, Fuel System, Body / Suspension, Clutch, Transmission, Final Drive, Brakes, Electrical, International specifications. Procedures Included Included Procedures: Service, repair procedures, assembling, disassembling, troubleshooting, diagnostic information, component removal and installation, adjustments, and maintenance. Technical Depth Technical Depth: Highly detailed, covering all aspects from routine maintenance to complete engine rebuilds and complex electrical system diagnostics. Includes wiring diagrams, torque specifications, and step-by-step instructions suitable for both professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality PDF Manual, All pages are printable. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 700: 700cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI (exact bore/stroke and compression ratio require manual lookup) Engine Type 800: 800cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI (exact bore/stroke and compression ratio require manual lookup) Performance Horsepower 800: Approximately 55-60 HP (estimated based on similar models of the era, precise figure in manual) Torque 800: Approximately 47-50 ft-lbs (estimated, precise figure in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body (specific Delphi or Mikuni system details in manual) Fuel Type: Unleaded Gasoline (87 octane minimum recommended, manual will specify exact requirement) Cooling System Cooling Type: Liquid-Cooled with Fan 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) with Hi/Lo range and Reverse Optional Optional Transmission: Not Applicable for this model year and variants. Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/AWD selector Gear Reduction: High Gear Reduction and Low Gear Reduction ratios detailed in manual. 📐 Dimensions Exterior Length: Approximately 83 in (210.8 cm) for standard models, Touring may vary (precise figures in manual) Width: Approximately 46 in (116.8 cm) for standard models, Touring may vary (precise figures in manual) Height: Approximately 47.5 in (120.7 cm) for standard models, Touring may vary (precise figures in manual) Cargo Rack Capacity Front: 50 lbs (22.7 kg) Rack...
This manual covers the 2008 Sportsman X2 700 EFI, Sportsman 800 EFI, and Sportsman Touring 800 EFI models. These ATVs are known for their powerful V-twin engines with electronic fuel injection, independent rear suspension for enhanced ride quality, and the versatile X2 configuration offering a tilting cargo bed or passenger seating. These brands have a strong heritage in powersports, with the Sportsman line being a flagship, celebrated for its performance, utility, and on-demand all-wheel-drive system. These models competed effectively in the premium ATV market, recognized for their robust engineering and off-road capability.
This comprehensive service and repair manual provides detailed information for maintaining and troubleshooting your 2008 Sportsman. It covers all essential systems, including the engine, fuel system, transmission, brakes, and electrical components. The manual offers step-by-step instructions for service procedures, component removal and installation, adjustments, and diagnostics, making it an invaluable resource for owners and technicians alike. With detailed diagrams, specifications, and troubleshooting guides, this manual is designed to ensure the optimal performance and longevity of your vehicle.
Not explicitly stated, but typically Polaris ATVs have a 17-character VIN.
Generation
Model Generation:
Refers to the specific iteration of the Sportsman platform for the 2008 model year, incorporating updates to the 700 and 800 EFI engines and the Touring variant.
👋 Introduction
Market Position
Market Position:
The Polaris Sportsman lineup, particularly the 700 and 800 EFI models with their X2 and Touring variants, occupied a premium segment of the recreational and utility ATV market, known for power, versatility, and advanced features for its time.
Competitive Analysis
Competitive Analysis:
Competed against other major ATV manufacturers such as Can-Am (Outlander), Yamaha (Grizzly), Kawasaki (Brute Force), and Suzuki (KingQuad), offering a strong combination of engine performance, independent suspension, and Polaris's proprietary features like on-demand AWD.
Key Features
Key Features:
The 2008 Sportsman 700/800 EFI models were distinguished by their powerful V-twin engines, electronic fuel injection (EFI) for improved throttle response and cold starts, independent rear suspension (IRS) for superior ride quality, and the versatile X2 configuration with a tilting cargo bed or second passenger seat.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service and repair for 2008 Polaris Sportsman X2 700 EFI, Sportsman 800 EFI, and Sportsman Touring 800 EFI models, including International variants.
Page Count
Page Count:
Not explicitly stated in the provided information, but typical comprehensive service manuals range from 500 to over 1000 pages.
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Covered Systems:
General Information, Maintenance, Engine, Fuel System, Body / Suspension, Clutch, Transmission, Final Drive, Brakes, Electrical, International specifications.
Procedures Included
Included Procedures:
Service, repair procedures, assembling, disassembling, troubleshooting, diagnostic information, component removal and installation, adjustments, and maintenance.
Technical Depth
Technical Depth:
Highly detailed, covering all aspects from routine maintenance to complete engine rebuilds and complex electrical system diagnostics. Includes wiring diagrams, torque specifications, and step-by-step instructions suitable for both professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality PDF Manual, All pages are printable.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 700:
700cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI (exact bore/stroke and compression ratio require manual lookup)
Engine Type 800:
800cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI (exact bore/stroke and compression ratio require manual lookup)
Performance
Horsepower 800:
Approximately 55-60 HP (estimated based on similar models of the era, precise figure in manual)
Torque 800:
Approximately 47-50 ft-lbs (estimated, precise figure in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body (specific Delphi or Mikuni system details in manual)
Automatic (PVT - Polaris Variable Transmission) with Hi/Lo range and Reverse
Optional
Optional Transmission:
Not Applicable for this model year and variants.
Features
Drive System:
On-Demand All-Wheel Drive (AWD) with 2WD/AWD selector
Gear Reduction:
High Gear Reduction and Low Gear Reduction ratios detailed in manual.
📐 Dimensions
Exterior
Length:
Approximately 83 in (210.8 cm) for standard models, Touring may vary (precise figures in manual)
Width:
Approximately 46 in (116.8 cm) for standard models, Touring may vary (precise figures in manual)
Height:
Approximately 47.5 in (120.7 cm) for standard models, Touring may vary (precise figures in manual)
Cargo
Rack Capacity Front:
50 lbs (22.7 kg)
Rack Capacity Rear:
100 lbs (45.4 kg) (X2 model has tilting bed capacity)
Weights
Dry Weight:
Approximately 600-700 lbs (272-318 kg) depending on model variant (precise figures in manual)
Towing Capacity:
1500 lbs (680 kg)
Gcvwr:
Not explicitly stated, but Gross Combined Vehicle Weight Rating would be total vehicle weight plus trailer weight.
Wheelbase
Wheelbase:
Approximately 50.5 in (128.3 cm) (precise figure in manual)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not typically subject to automotive crash test ratings like NHTSA or IIHS. Safety focus is on rider control and accident prevention. Manual will cover safe operating procedures.
Integrated handguards, durable chassis, seatbelts and roll cage are NOT standard features on ATVs and are aftermarket accessories. This manual assumes standard configuration.
Not a primary feature for this model year. Focus is on utility and performance. Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights) is present. Manual covers dash components.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance systems like ABS or traction control are standard. The 'On-Demand AWD' is a mechanical system.
Connectivity
Connectivity Features:
No native connectivity features like Bluetooth or GPS. Manual covers electrical system wiring.
Lighting
Lighting Technology:
Standard incandescent bulb technology for headlights and taillights. Manual provides specifications and replacement procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 12 months, whichever comes first. Manual will provide exact details and oil type.
Filter Replacement Interval:
Air filter inspection/cleaning at 50 hours, replacement as needed. Oil filter replacement with oil changes. Manual provides detailed schedule.
Spark Plug Replacement:
Recommended at 1000 hours or as needed based on inspection. Manual will specify correct spark plug type and gap.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 or equivalent SAE 5W-50 Synthetic 4-stroke engine oil (manual will confirm viscosity and API rating).
Engine Oil Capacity:
Approximately 2.25 quarts (2.1 liters) for 800cc models (manual will provide exact capacity).
Transmission Fluid:
Polaris PVT Lube or equivalent (manual will specify exact type, often a specific gear oil or CVT fluid).
Final Drive Fluid:
Polaris Demand Drive Fluid for front differential, SAE 75W-90 GL-5 gear oil for rear final drive (manual will specify exact types and quantities).
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water) (manual will specify type and capacity).
Known Issues
Common Issues Reported:
Some owners reported issues with starter solenoids, water pump seals, and the PVT belt wear. The manual's diagnostic section would be crucial for troubleshooting these and other potential problems. EFI systems, while generally reliable, can require adjustments or sensor replacements.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Polaris Industries, founded in 1954, has a long history of innovation in powersports, particularly in snowmobiles and ATVs. They are credited with pioneering many features and popularizing the recreational ATV segment in North America.
Model Evolution
Model Evolution Sportsman:
The Sportsman line has been a flagship for Polaris for decades, evolving from basic utility models to sophisticated, high-performance machines. The 700 and 800 EFI engines represented a significant step up in power and refinement, and the X2 and Touring variants added specific functionality for utility or passenger carrying.
Production
Production Years Current Gen:
While specific models change, the Sportsman 800 EFI platform was produced for several years, with the 2008 model being a key iteration. The X2 and Touring configurations were introduced to cater to specific market needs within this platform.
Manufacturing Location:
Polaris ATVs are primarily manufactured in the United States, with major facilities in Minnesota and Iowa.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Polaris Sportsman models, including the 700 and 800 variants, consistently received positive reviews and awards from Powersports industry publications for their performance, handling, and utility during their production years.
Ratings
Consumer Ratings:
Customer satisfaction was generally high for these models, praised for their power and off-road capability. Specific ratings would vary by publication and consumer feedback databases.
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