Yamaha ATV 700 Grizzly 2008 Digital Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Engine Displacement: 686cc Engine Type: Liquid-cooled, 4-stroke, SOHC, 4-valve, single-cylinder Codes Chassis Code: YFM700FGX 👋 Introduction Market Position Positioning: The 2008 Yamaha Grizzly 700 was positioned as a top-tier, high-performance utility ATV, excelling in off-road capability, durability, and advanced features. Competitive Analysis Competitors: Competed against similar offerings from brands like Polaris (Sportsman series), Can-Am (Outlander series), and Kawasaki (Brute Force series). Key Features Engine: Powerful 686cc fuel-injected engine. Drivetrain: Yamaha's industry-leading Ultramatic® automatic transmission with engine braking and On-Command® 2WD/4WD with differential lock. Suspension: Independent front and rear suspension for superior ride comfort and control. Braking: Hydraulic disc brakes on all wheels. Steering: Electric Power Steering (EPS) on many models for reduced rider fatigue. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Diagnostic Coverage: Troubleshooting and diagnostics Maintenance Coverage: Periodic checks and adjustments, preventative maintenance Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'complete') Manual Type Manual Type: Digital Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, and repair. Cooling System: Radiator, fan, coolant flow, thermostat, and hoses. Fuel Injection System: Fuel pump, injectors, throttle body, ECU, sensors, and fuel lines. Drive Train: Transmission (Ultramatic), differentials, drive shafts, CV joints, and final drive. Chassis: Frame, suspension (front and rear), steering, brakes, wheels, and tires. Electrical: Wiring diagrams, ignition system, lighting, battery, charging system, starter, ECU, sensors, and instrumentation. Troubleshooting: Systematic diagnostic procedures for common and complex issues. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, and general inspections. Adjustments: Valve clearance, throttle cable, brake lever free play, and steering alignment. Repair: Component-level repair for engine, drivetrain, chassis, and electrical systems. Rebuilds: Engine rebuild procedures, transmission overhaul, and differential rebuilds. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and full rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Yes (standard PDF search functionality) Zoom Functionality: Yes Device Compatibility: Windows, Mac, Smartphones, Tablets Extraction Requirements: Standard unzipping utility (for .zip versions) Print Quality Printability: Printable Binding Type Binding: Digital (not applicable for physical binding) Paper Type Paper Type: Digital (not applicable for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Size: 686cc Engine Configuration: Single-cylinder, 4-stroke Cooling System: Liquid-cooled Valve Train: SOHC, 4-valve Performance Horsepower: Approximately 40-45 HP (Varies slightly by specific market tuning) Torque: Approximately 40-45 lb-ft (Varies slightly by specific market tuning) Fuel System Fuel Delivery: Mikuni 44mm throttle body with sub-throttle valve and fuel injection (FI) Fuel Type: Unleaded gasoline (87 octane or higher recommended) Ignition Ignition System: DC-CDI Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher motorcycle oil with JASO MA rating. Oil Capacity: Approximately 2.4 L (2.5 US qt) with oil filter replacement. 🔧 Transmission Standard Transmission Type: Ultramatic® Automatic Transmission with centrifugal clutch and gear reducer. Drive Modes: 2WD, 4WD, 4WD with differential lock (On-Command® system). Engine Braking: Yes, integrated with the Ultramatic® system. Features Belt Type: V-belt (specific part number required for replacement, typically 5UH-17641-XX-00) Final Drive: Sealed O-ring chain Fluid Specifications Transmission Fluid: Yamaha's recommended transmission fluid (e.g., Yamalube 4 SAE 10W-40 or equivalent if specified for the transmission/gearbox). 📐 Dimensions Exterior Length: 81.7 inches (2075 mm) Width: 45.3 inches (1150 mm) Height: 47.2 inches (1199 mm) Wheelbase: 50.4 inches (1280 mm) Ground Clearance: 10.8 inches (274 mm) Weights Dry Weight: Approximately 595 lbs (270 kg) Curb Weight: Approximately 622 lbs (282 kg) (depending on options/fluids) Towing Capacity: 1322 lbs (600 kg) Rack Capacity Front: 99 lbs (45 kg) Rack Capacity Rear: 198 lbs (90 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Manufactured to meet or exceed ANSI standards for recreational off-highway vehicles. Active Features Braking System: Hydraulic disc brakes front and rear, sealed for durability. Engine Braking: Provides controlled deceleration, especially on descents. 4Wd Differential Lock: Enhances traction in challenging terrain. Passive Features Handlebars: Comfortable grip and control design. Seat: Comfortable and secure seating position. Lighting: Dual 30W halogen headlights and 8W taillight for visibility. 💡 Technology Features Infotainment Display Panel: Multi-function LCD display showing speedometer, odometer, trip meter, clock, fuel gauge, 4WD indicator, and transmission gear indicator. Driver Assistance Electric Power Steering: EPS (on applicable models) reduces steering effort and vibration, improving rider comfort and control. On Command 4Wd: Electronic push-button engagement for 2WD, 4WD, and 4WD with locked differential. Connectivity Diagnostic Port: Diagnostic connector for accessing ECU data and trouble codes (requires specific diagnostic tool or knowledge from the service manual). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or 6 months, whichever comes first. Check more frequently under severe use. Air Filter Cleaning: Every 1,000 km or 6 months. Clean more frequently in dusty conditions. Spark...
The 2008 Yamaha Grizzly 700 was positioned as a top-tier, high-performance utility ATV, excelling in off-road capability, durability, and advanced features.
Competitive Analysis
Competitors:
Competed against similar offerings from brands like Polaris (Sportsman series), Can-Am (Outlander series), and Kawasaki (Brute Force series).
Key Features
Engine:
Powerful 686cc fuel-injected engine.
Drivetrain:
Yamaha's industry-leading Ultramatic® automatic transmission with engine braking and On-Command® 2WD/4WD with differential lock.
Suspension:
Independent front and rear suspension for superior ride comfort and control.
Braking:
Hydraulic disc brakes on all wheels.
Steering:
Electric Power Steering (EPS) on many models for reduced rider fatigue.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Diagnostic Coverage:
Troubleshooting and diagnostics
Maintenance Coverage:
Periodic checks and adjustments, preventative maintenance
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as 'complete')
Manual Type
Manual Type:
Digital Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnostics, and repair.
Cooling System:
Radiator, fan, coolant flow, thermostat, and hoses.
Fuel Injection System:
Fuel pump, injectors, throttle body, ECU, sensors, and fuel lines.
Drive Train:
Transmission (Ultramatic), differentials, drive shafts, CV joints, and final drive.
Chassis:
Frame, suspension (front and rear), steering, brakes, wheels, and tires.
EPS (on applicable models) reduces steering effort and vibration, improving rider comfort and control.
On Command 4Wd:
Electronic push-button engagement for 2WD, 4WD, and 4WD with locked differential.
Connectivity
Diagnostic Port:
Diagnostic connector for accessing ECU data and trouble codes (requires specific diagnostic tool or knowledge from the service manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months, whichever comes first. Check more frequently under severe use.
Air Filter Cleaning:
Every 1,000 km or 6 months. Clean more frequently in dusty conditions.
Spark Plug Inspection:
Every 3,000 km or 12 months.
Valve Clearance Check:
Every 6,000 km or 24 months.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher motorcycle oil with JASO MA rating.
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol-based) with a 50/50 mix of water. Yamaha recommends Yamalube Coolant.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Final Drive Oil:
Hypoid gear oil SAE 80 API GL-4 or GL-5 (check specific manual for precise type and capacity).
Known Issues
Common Wear Items:
Drive belts can wear over time and require replacement. Bushings in suspension and steering components can also wear with heavy use.
Efi Sensor Issues:
While generally reliable, throttle position sensors (TPS) or other EFI sensors can sometimes be a source of diagnostic trouble codes if they fail or become contaminated.
Overheating Potential:
In extreme conditions or with improper coolant levels/flow, overheating can occur. Ensuring the cooling system is clean and functional is crucial.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for innovation and durability in the ATV market, introducing the first production ATV in 1980.
Model Evolution
Grizzly 700 Introduction:
The Grizzly 700 was introduced to offer a more powerful and feature-rich alternative in the premium utility ATV segment.
Key Innovations 2008:
The 2008 model featured a significant upgrade with its 686cc engine and introduction of Electric Power Steering (EPS) on select models, setting a new standard for rider comfort and control.
Production
Manufacturing Location:
Typically manufactured in Japan by Yamaha Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Yamaha Grizzly 700 has consistently received positive reviews from ATV enthusiasts and industry publications for its performance, reliability, and advanced features.
Ratings
User Satisfaction:
Generally high user satisfaction reported for durability and capability.
Certifications
Manufacturing Standards:
Manufactured to Yamaha's stringent quality control standards and relevant safety regulations.
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