2008 Yamaha WOLVERINE 350 2WD / SPORT ATV Service Repair Maintenance Overhaul Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Wolverine 350 Year: 2008 Type: ATV (All-Terrain Vehicle) Drivetrain: 2WD (Two-Wheel Drive) Variant: SPORT Codes Chassis Code Common: YFM350 👋 Introduction Market Position Target Audience: Yamaha ATV owners, DIY mechanics, repair shops specializing in powersports. Competitive Analysis Manual Value Proposition: Offers professional-grade repair and maintenance information, ensuring accuracy and completeness for effective servicing. Key Features Digital Format Advantage: Instant access, easy navigation, search functionality, zoom capability, and ability to print specific pages. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive Service, Repair, and Maintenance Page Count Estimated Page Count: High (typical service manuals for this era range from 300-700+ pages) Manual Type Manual Type: Official Factory Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, emissions control, starting system. Transmission Drivetrain Systems: Clutch operation, gearbox maintenance, drive shaft inspection, final drive service, reverse gear system. Chassis Suspension Steering: Front and rear suspension components, shocks, linkages, steering system, wheel alignment. Braking System: Hydraulic brake system components, caliper service, master cylinder maintenance, brake pad replacement, bleeding procedures. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, ignition system, starter motor, troubleshooting electrical faults. Bodywork Frame: Frame inspection, body panel removal and installation, plastics, seat assembly, cargo rack details. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid), filter replacements, chain adjustment, lubrication points. Repair Procedures: Step-by-step instructions for component removal, repair, overhaul, and reassembly of all major systems. Troubleshooting Diagnostics: Systematic diagnostic flowcharts and procedures for identifying and resolving common and uncommon issues. Technical Depth Depth Of Coverage: Full overhaul and rebuild specifications, torque values, clearances, specifications for wear limits, detailed component diagrams. 📊 Manual Specifications File Format File Format Quality: High-resolution PDF, fully searchable text, zoomable images, no scanned artifacts. Print Quality Print Compatibility: Printable on standard home or office printers. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 2-Valve Engine Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Cooling System: Air Cooled Performance Compression Ratio: 9.7:1 Fuel System Carburetor: Mikuni BSR33/1 (single) Fuel Type Required: Unleaded gasoline (minimum 87 octane) Lubrication Oil Type Recommended: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Oil Capacity With Filter Change: 1.70 L (1.8 US qt) 🔧 Transmission Standard Transmission Type: Constant-mesh 5-speed with automatic clutch and reverse Features Drive System: 2WD Final Drive: O-ring sealed chain, Eccentric chain adjuster Fluid Specifications Transmission Oil Type: Yamalube Gear Oil 80W (or equivalent API GL-4) Fluid Capacities Transmission Oil Capacity: 0.68 L (0.72 US qt) 📐 Dimensions Exterior Overall Length: 1830 mm (72.0 in) Overall Width: 1135 mm (44.7 in) Overall Height: 1105 mm (43.5 in) Seat Height: 820 mm (32.3 in) Wheelbase: 1215 mm (47.8 in) Ground Clearance: 200 mm (7.9 in) Weights Curb Weight: 230 kg (507 lbs) Fuel Capacity: 13.0 L (3.4 US gal) 🛡️ Safety Features Passive Features Tire Size Front: AT22x7-10 Tire Size Rear: AT22x10-9 Braking System Type: Hydraulic disc brakes front and rear Parking Brake: Mechanical screw type, operating on rear brake caliper 💡 Technology Features Infotainment Display Type: LCD multi-function display (speedometer, odometer, trip meter, clock, 2WD/4WD indicator, fuel level warning). Driver Assistance Lighting System: Dual 30W halogen headlights, 21/5W taillight/stoplight. Connectivity Charging System: 12V AC generator, CDI ignition. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 100 hours or 6 months, whichever comes first. Air Filter Cleaning Interval: Every 50 hours or 3 months, inspect more often in dusty conditions. Spark Plug Replacement Interval: Refer to manual for recommended interval, typically 200 hours or annually. Brake Fluid Flush Interval: Every 12 months or as needed. Fluid Specifications Engine Oil Viscosity: SAE 10W-40 Coolant Type: Yamaha's Anti-Rust / Anti-Freeze (or equivalent ethylene glycol-based coolant with corrosion inhibitors) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Brake pads, wheel bearings, drive chain and sprockets, carburetor cleaning, suspension bushings. Potential Carburetor Issues: Clogged jets or passages due to fuel varnish from infrequent use or poor fuel quality, leading to poor running or stalling. Electrical Component Considerations: Regulator/rectifier failure can lead to battery charging issues; stator output should be checked periodically. Suspension Maintenance: Regular greasing of pivot points and inspection of shock seals for leaks is recommended. Cooling System Maintenance: Ensuring cooling fins on the cylinder are free of debris and checking for any coolant leaks. 📚 Vehicle History Brand Heritage Yamaha Powersports Legacy: Yamaha has a long-standing reputation for building reliable and high-performance powersports vehicles, including ATVs, motorcycles, and snowmobiles. Model Evolution Wolverine Series Context: The Wolverine line has historically been positioned as a capable and versatile recreational ATV, known for its comfortable ride...