🏷️ Basic Information Identification Make: Husqvarna Model: TC 250 Year: 2009-2010 Codes Vehicle Type: Motocross Motorcycle 👋 Introduction Market Position Positioning: Performance-oriented motocross motorcycle, aimed at enthusiasts and semi-professional riders. Competitive Analysis Competitors: KTM 250 SX, Yamaha YZ250, Honda CRF250X, Suzuki RM-Z250. Key Features Vehicle Highlights: Lightweight chassis, potent 2-stroke engine, agile handling, designed for competitive motocross use. Manual Purpose Objective: To enable technicians and owners to perform accurate repairs, maintenance, and overhauls, ensuring optimal performance and longevity of the Husqvarna TC 250. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Overhaul Page Count Estimated Pages: Comprehensive (Exact page count not specified, but described as a 'complete Service Manual') Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly and reassembly, troubleshooting, performance tuning Transmission: Complete disassembly and reassembly, troubleshooting Fuel System: Carburetor (jetting, maintenance, overhaul), fuel pump, fuel lines, fuel tank Ignition System: Ignition timing, spark plug specifications, coil testing, CDI unit troubleshooting Lubrication System: Oil pump, oil filter, oil passages, oil type and capacity specifications Exhaust System: Exhaust pipe, muffler inspection and maintenance Electrical System: Wiring diagrams, component testing (lights, horn, battery, stator, rectifier/regulator) Bodywork: Fairings, seat, handlebars, footpegs, plastics removal and installation Suspension: Front forks (rebuild, adjustments, oil levels), rear shock absorber (rebuild, adjustments, spring preload). Wheels And Tires: Wheel bearing service, spoke tension, tire pressure, tire replacement. Brakes: Front and rear brake caliper service, master cylinder overhaul, brake line replacement, pad replacement, bleeding procedure. Cooling System: Radiator inspection, coolant hose replacement, water pump service. Frame And Body: Includes procedures for removing and reinstalling body panels, seat, fuel tank, and chassis components. Procedures Included Routine Maintenance: Tune-ups, fluid changes, filter replacement, chain adjustment, brake pad inspection Removal Installation: Component removal and reinstallation procedures for all major systems Assembly Disassembly: Detailed step-by-step instructions for major component disassembly and assembly Troubleshooting: Diagnostic procedures for common and complex issues across all systems Engine Tuning: Carburetor tuning, ignition timing checks, exhaust system optimization. Chassis Maintenance: Steering head bearing service, swingarm pivot bearing service, linkage bearing service. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including special tool identification. Special Tools: Identifies and illustrates recommended or required special tools for specific adjustments and repairs (e.g., flywheel puller, clutch holding tool). 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format typically allows for text searching, enhancing usability. Print Quality Printability: Yes, printable Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: 2-stroke, single-cylinder Displacement: Approx. 250cc (Specific bore/stroke not provided in product description, but standard for the class) Cooling: Liquid-cooled Bore X Stroke: Specific dimensions would be detailed in the manual, typically around 66.4 mm x 72 mm for a 250cc 2-stroke. Performance Horsepower: Estimated 45-50 HP (typical for this class and era, specific figure not in product data) Torque: Estimated 25-30 lb-ft (typical for this class and era, specific figure not in product data) Fuel System Carburetor Type: Mikuni VM34 or similar (common for this model, specific type not in product data) Fuel Type: Unleaded gasoline with 2-stroke oil premix (specific ratio in manual) 🔧 Transmission Standard Type: 6-speed manual Optional Type: N/A (Motocross bikes typically have fixed transmissions) Features Clutch: Hydraulic operated, multi-plate wet clutch 📐 Dimensions Exterior Wheelbase: Approx. 1460-1470 mm (typical for this model, specific figure not in product data) Weights Dry Weight: Approx. 102-105 kg (typical for this model, specific figure not in product data) 🛡️ Safety Features Ratings Crash Test Results: Not Applicable (Motorcycle, not typically subjected to automotive crash testing standards). Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Frame Construction: Chromium-molybdenum steel frame (standard for Husqvarna motocross bikes of this era). 💡 Technology Features Infotainment Features: Not Applicable (Pure motocross competition bike, no infotainment systems). Driver Assistance Features: Not Applicable (No electronic driver assistance features). Connectivity Features: Not Applicable. 🔧 Maintenance Service Intervals Oil Change: Recommended every 10-15 hours of operation or as per manual (specifics in manual). Air Filter Cleaning: Frequent cleaning, often after every few rides, depending on conditions (detailed in manual). Top End Rebuild: Recommended based on hours of use, typically between 40-80 hours for piston/rings (detailed in manual). Fluid Specifications Engine Oil: Specific 2-stroke premix oil and transmission oil type/grade (detailed in manual, e.g., Motorex or equivalent). Coolant: Ethylene glycol-based coolant with anti-corrosion additives (specific mix ratio and type in manual). Transmission Oil Capacity: Approximately 0.7 - 0.8 liters (specific grade like SAE 75W/90 or 10W-40, as per manual). Known Issues Common Wear Items: Clutch plates, piston rings, spark plug, air filter, chain and sprockets, wheel bearings. Carburetor Tuning: May require re-jetting depending on altitude and environmental conditions. Suspension Maintenance: Fork seal and shock absorber...