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Kawasaki VN1700 Voyager ABS 2009 2010 Repair Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700 Voyager ABS Year: 2009, 2010 Codes Vin Prefix: Starts with '1' (for Japan/Global) 👋 Introduction Market Position Vehicle Segment: Full-size Touring Motorcycle Competitive Analysis Primary Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster Key Features Touring Amenities: Extensive fairings, integrated audio, cruise control, ample luggage capacity. ABS System: Standard Anti-lock Braking System for enhanced safety. Manual Purpose Target Audience: Mechanical Technicians, experienced DIY enthusiasts. Manual Value Proposition Benefit To Owner: Enables informed maintenance and repairs, saving money and ensuring quality service. Manual Scope Assumption Of Knowledge: Assumes technician familiarity with general automotive practices and BRP products (note: this seems like a data entry error in the original description, as the manual is for Kawasaki). Information Reliability Data Accuracy: Stated as the most reliable information, aimed at maximizing value. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Overhaul of Kawasaki VN1700 Voyager ABS (2009-2010) Component Coverage: Proprietary Kawasaki components and included manufacturer instructions for proprietary parts. Page Count Total Pages: 794 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete repair, overhaul, removal, installation, lubrication. Transmission: Complete repair, overhaul, removal, installation. Fuel System: Diagnosis, repair, maintenance. Ignition System: Diagnosis, repair, maintenance. Lubrication System: Diagnosis, repair, maintenance, fluid specifications. Exhaust System: Repair, installation. Electrical System: Wiring diagrams, troubleshooting, component repair. Body: Bodywork repair and panel removal/installation procedures. Braking System: ABS system diagnosis, repair, maintenance. Procedures Included Routine Maintenance: Tune-ups, servicing, fluid changes, filter replacements. Troubleshooting: Diagnostic procedures for common and uncommon faults. Repair Overhaul: Detailed step-by-step instructions for component and system repair/rebuild. Removal Installation: Comprehensive procedures for removing and installing all major components. Assembly Disassembly: Detailed breakdown and reassembly instructions for various assemblies. Technical Depth Depth: Advanced diagnostics and comprehensive engine/transmission disassembly and rebuild. Special Emphasis: Specific aspects of the product and proprietary components. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 1700 cc Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 93 hp @ 5,000 rpm (estimated, actual may vary) Torque: Approx. 113 lb-ft @ 3,500 rpm (estimated, actual may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (DFI) Fuel Type: Unleaded Gasoline Ignition Ignition System: Digital CDI 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-disc Features Drive Type: Belt Drive 📐 Dimensions Weights Dry Weight: Approx. 838 lbs (380 kg) Wet Weight: Approx. 886 lbs (402 kg) (with all fluids) Exterior Length: Approx. 101.6 in (2580 mm) Width: Approx. 36.4 in (925 mm) Height: Approx. 55.1 in (1400 mm) Wheelbase: Approx. 65.7 in (1670 mm) Ground Clearance: Approx. 5.5 in (140 mm) 🛡️ Safety Features Active Features ABS: Standard (Kawasaki Advanced ABS) Passive Features Lighting: Halogen headlight, LED tail light Braking System Front: Dual 300mm petal-style discs with 4-piston calipers Braking System Rear: 300mm petal-style disc with 2-piston caliper 💡 Technology Features Infotainment Audio System: Integrated audio system with speakers, typically AM/FM/Weather band, and often an iPod or auxiliary input. May support CB radio and intercom functions on some versions. Driver Assistance Cruise Control: Electronic cruise control for highway comfort. Connectivity Accessory Ports: 12V accessory power outlet for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time interval (typically 3,700 miles or 6 months). Air Filter Inspection: Refer to manual for specific mileage/time interval. Spark Plug Replacement: Refer to manual for specific mileage/time interval. Fluid Specifications Engine Oil Type: API SG, SH, SJ, SL or SM SAE 10W-40 (or consult manual for precise specification). Engine Oil Capacity: Approx. 4.0 US qt (3.8 L) without filter change, 4.4 US qt (4.2 L) with filter change (consult manual). Coolant Type: Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant (consult manual for exact type and mixture ratio). Brake Fluid Type: DOT 4 Final Drive Oil Type: Refer to manual for specific final drive lubrication (likely hypoid gear oil). Known Issues Potential Issues: Some owners report potential issues with the infotainment system or electronic components, as detailed troubleshooting is crucial. Clutch judder on some units can occur. Overheating under sustained high load in hot weather might be a concern for some riders, emphasizing the importance of proper coolant maintenance. Special Tools Tool Requirements: Torque wrench, specialized Kawasaki tools for certain adjustments and repairs (identified by part numbers in the manual). 📚 Vehicle History Brand Heritage Kawasaki Motorcycle History: Kawasaki Heavy Industries, Ltd. has a long-standing reputation for engineering excellence in motorcycles, including pioneering sportbikes and cruisers. Model Evolution Vn Series Lineage: The VN series represents Kawasaki's cruiser line, with the...
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Kawasaki VN1700 Voyager ABS 2009 2010 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN1700 Voyager ABS
Year:
2009, 2010
Codes
Vin Prefix:
Starts with '1' (for Japan/Global)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Touring Motorcycle
Competitive Analysis
Primary Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster
Key Features
Touring Amenities:
Extensive fairings, integrated audio, cruise control, ample luggage capacity.
ABS System:
Standard Anti-lock Braking System for enhanced safety.
Manual Purpose
Target Audience:
Mechanical Technicians, experienced DIY enthusiasts.
Manual Value Proposition
Benefit To Owner:
Enables informed maintenance and repairs, saving money and ensuring quality service.
Manual Scope
Assumption Of Knowledge:
Assumes technician familiarity with general automotive practices and BRP products (note: this seems like a data entry error in the original description, as the manual is for Kawasaki).
Information Reliability
Data Accuracy:
Stated as the most reliable information, aimed at maximizing value.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Overhaul of Kawasaki VN1700 Voyager ABS (2009-2010)
Component Coverage:
Proprietary Kawasaki components and included manufacturer instructions for proprietary parts.
Page Count
Total Pages:
794
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete repair, overhaul, removal, installation, lubrication.
Transmission:
Complete repair, overhaul, removal, installation.
Fuel System:
Diagnosis, repair, maintenance.
Ignition System:
Diagnosis, repair, maintenance.
Lubrication System:
Diagnosis, repair, maintenance, fluid specifications.
Exhaust System:
Repair, installation.
Electrical System:
Wiring diagrams, troubleshooting, component repair.
Body:
Bodywork repair and panel removal/installation procedures.
Braking System:
ABS system diagnosis, repair, maintenance.
Procedures Included
Routine Maintenance:
Tune-ups, servicing, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures for common and uncommon faults.
Repair Overhaul:
Detailed step-by-step instructions for component and system repair/rebuild.
Removal Installation:
Comprehensive procedures for removing and installing all major components.
Assembly Disassembly:
Detailed breakdown and reassembly instructions for various assemblies.
Technical Depth
Depth:
Advanced diagnostics and comprehensive engine/transmission disassembly and rebuild.
Special Emphasis:
Specific aspects of the product and proprietary components.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
1700 cc
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 93 hp @ 5,000 rpm (estimated, actual may vary)
Torque:
Approx. 113 lb-ft @ 3,500 rpm (estimated, actual may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (DFI)
Fuel Type:
Unleaded Gasoline
Ignition
Ignition System:
Digital CDI
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc
Features
Drive Type:
Belt Drive
📐 Dimensions
Weights
Dry Weight:
Approx. 838 lbs (380 kg)
Wet Weight:
Approx. 886 lbs (402 kg) (with all fluids)
Exterior
Length:
Approx. 101.6 in (2580 mm)
Width:
Approx. 36.4 in (925 mm)
Height:
Approx. 55.1 in (1400 mm)
Wheelbase:
Approx. 65.7 in (1670 mm)
Ground Clearance:
Approx. 5.5 in (140 mm)
🛡️ Safety Features
Active Features
ABS:
Standard (Kawasaki Advanced ABS)
Passive Features
Lighting:
Halogen headlight, LED tail light
Braking System Front:
Dual 300mm petal-style discs with 4-piston calipers
Braking System Rear:
300mm petal-style disc with 2-piston caliper
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers, typically AM/FM/Weather band, and often an iPod or auxiliary input. May support CB radio and intercom functions on some versions.
Driver Assistance
Cruise Control:
Electronic cruise control for highway comfort.
Connectivity
Accessory Ports:
12V accessory power outlet for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time interval (typically 3,700 miles or 6 months).
Air Filter Inspection:
Refer to manual for specific mileage/time interval.
Spark Plug Replacement:
Refer to manual for specific mileage/time interval.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, SL or SM SAE 10W-40 (or consult manual for precise specification).
Engine Oil Capacity:
Approx. 4.0 US qt (3.8 L) without filter change, 4.4 US qt (4.2 L) with filter change (consult manual).
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant (consult manual for exact type and mixture ratio).
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
Refer to manual for specific final drive lubrication (likely hypoid gear oil).
Known Issues
Potential Issues:
Some owners report potential issues with the infotainment system or electronic components, as detailed troubleshooting is crucial. Clutch judder on some units can occur. Overheating under sustained high load in hot weather might be a concern for some riders, emphasizing the importance of proper coolant maintenance.
Special Tools
Tool Requirements:
Torque wrench, specialized Kawasaki tools for certain adjustments and repairs (identified by part numbers in the manual).
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle History:
Kawasaki Heavy Industries, Ltd. has a long-standing reputation for engineering excellence in motorcycles, including pioneering sportbikes and cruisers.
Model Evolution
Vn Series Lineage:
The VN series represents Kawasaki's cruiser line, with the VN1700 Voyager being a flagship model focused on comfortable long-distance touring.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2009-2010 model are not detailed, the VN1700 Voyager line has generally been well-received for its comfort, performance, and value in the touring segment.
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