2009-2010 KAWASAKI VULCAN 1700 VN1700 Classic Tourer Service Repair Manual
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The Vulcan 1700 VN1700 Classic Tourer, produced for the 2009-2010 model years, is a large-displacement cruiser designed for comfortable and stylish long-distance riding. Featuring a powerful 1700cc V-twin engine, a 6-speed transmission, and a belt drive system, this model offers a smooth and engaging riding experience. Its touring amenities, including an integrated fairing with windshield and lockable saddlebags, enhance its practicality for extended journeys, positioning it as a capable competitor in the touring cruiser market. This comprehensive service and repair manual provides detailed information essential for the maintenance and upkeep of your Vulcan 1700 VN1700 Classic Tourer. It covers all major systems, including the engine, transmission, electrical components, and chassis, with step-by-step repair procedures, troubleshooting guides, and technical specifications. Owners, mechanics, and technicians will find the manual invaluable for performing routine maintenance, diagnosing issues, and completing repairs to ensure the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 VN1700 Classic Tourer Year: 2009-2010 Codes Model Code: VN1700A/B 👋 Introduction Market Position Positioning: The Vulcan 1700 Classic Tourer is positioned as a comfortable, capable, and stylish large-displacement cruiser, ideal for touring and long-distance riding. Competitive Analysis Competitors: Competes with other large-displacement V-twin cruisers from brands like Harley-Davidson (e.g., Road King), Honda (e.g., Gold Wing F6B variants), and Indian Motorcycles. Key Features Engine Type: Liquid-cooled, SOHC, 8-valve, 52-degree V-twin Transmission Type: 6-speed, constant mesh Drive System: Belt drive Touring Amenities: Integrated fairing with windshield, large-capacity saddlebags, comfortable seating for rider and passenger, floorboards. 📋 Manual Details Coverage Areas Primary Coverage: 2009-2010 Kawasaki Vulcan 1700 VN1700 Classic Tourer Secondary Coverage: VN1700 Classic, VN1700 Nomad (potential overlap in core components) Page Count Estimated Page Count: High (typical for full service manuals, often 500+ pages) Manual Type Type: Complete Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul of the 1700cc V-twin engine, including fuel injection, ignition, cooling, lubrication, and emissions systems. Transmission: Service, inspection, and repair of the 6-speed transmission, clutch assembly, and final drive (belt drive). Electrical: Comprehensive wiring diagrams, troubleshooting guides for lighting, ignition, charging system, starting system, instrumentation, and accessory circuits. Chassis: Suspension (front fork and rear shock absorbers), braking system (front and rear discs), steering, and frame inspection/repair. Bodywork And Trim: Disassembly/reassembly of fairings, saddlebags, windshield, seat, and other body panels. Includes specifications for body component torque and alignment. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes (engine oil, transmission oil, brake fluid), filter replacements, chain/belt adjustment, and general inspection points. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon problems, including error code interpretation (if applicable to the model). Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Specifications: Detailed technical specifications for all major components, including torque values, clearances, fluid types and capacities, and electrical resistance values. Technical Depth Depth: Comprehensive (A-Z coverage, dealership-level detail) Diagnostic Capability: Advanced diagnostic procedures for electrical and mechanical systems, enabling users to pinpoint faults effectively. Rebuild Scope: Suitable for complete engine and transmission rebuilds, providing all necessary specifications and procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full printable; users can print specific pages or sections as needed. Image Resolution: High resolution, allowing for detailed examination and enlargement of diagrams and illustrations. Binding Type Binding: Digital (PDF) - no physical binding Paper Type Paper: Not applicable (digital format) Accessibility Searchability: Likely searchable (standard for professional PDFs), allowing for quick access to specific topics. Zoom Functionality: YES - allows for magnification of text, diagrams, and images. ⚙️ Engine Specifications Primary Engine Engine Type: 1700cc, 4-stroke, SOHC, 4 valves per cylinder, V-twin Bore X Stroke: 102.0 x 104.0 mm Displacement: 1699 cc (103.7 cu in) Compression Ratio: 9.5:1 Fuel System Fuel Delivery: Fuel injection, twin 36mm throttle bodies (Mikuni) Ignition: Digital CDI with electronic advance Performance Horsepower: Approx. 93.7 hp @ 5,200 rpm (Manufacturer's claim, often measured at crankshaft) Torque: Approx. 107.6 lb-ft @ 3,500 rpm (Manufacturer's claim, often measured at crankshaft) Cooling System Type: Liquid-cooled Lubrication System Type: Forced lubrication, wet sump 🔧 Transmission Standard Type: 6-speed, constant mesh Clutch: Wet, multi-plate Final Drive: Belt Features Overdrive Gears: Likely includes overdrive gears for highway cruising efficiency. 📐 Dimensions Exterior Overall Length: Approx. 99.4 in (2525 mm) Overall Width: Approx. 37.0 in (940 mm) Overall Height: Approx. 57.1 in (1450 mm) Wheelbase: Approx. 65.6 in (1665 mm) Weights Dry Weight: Approx. 730 lbs (331 kg) Curb Weight: Approx. 791.3 lbs (359 kg) (with all standard equipment and fluids) Fuel Capacity: Approx. 5.0 gal (19.0 L) 🛡️ Safety Features Ratings ABS: Available ABS (Anti-lock Braking System) on some models/trims. Active Features Braking System: Dual front disc brakes, single rear disc brake. Potentially with linked braking depending on ABS configuration. Lighting: Halogen headlights, LED tail light,...
The Vulcan 1700 VN1700 Classic Tourer, produced for the 2009-2010 model years, is a large-displacement cruiser designed for comfortable and stylish long-distance riding. Featuring a powerful 1700cc V-twin engine, a 6-speed transmission, and a belt drive system, this model offers a smooth and engaging riding experience. Its touring amenities, including an integrated fairing with windshield and lockable saddlebags, enhance its practicality for extended journeys, positioning it as a capable competitor in the touring cruiser market.
This comprehensive service and repair manual provides detailed information essential for the maintenance and upkeep of your Vulcan 1700 VN1700 Classic Tourer. It covers all major systems, including the engine, transmission, electrical components, and chassis, with step-by-step repair procedures, troubleshooting guides, and technical specifications. Owners, mechanics, and technicians will find the manual invaluable for performing routine maintenance, diagnosing issues, and completing repairs to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 VN1700 Classic Tourer
Year:
2009-2010
Codes
Model Code:
VN1700A/B
👋 Introduction
Market Position
Positioning:
The Vulcan 1700 Classic Tourer is positioned as a comfortable, capable, and stylish large-displacement cruiser, ideal for touring and long-distance riding.
Competitive Analysis
Competitors:
Competes with other large-displacement V-twin cruisers from brands like Harley-Davidson (e.g., Road King), Honda (e.g., Gold Wing F6B variants), and Indian Motorcycles.
Key Features
Engine Type:
Liquid-cooled, SOHC, 8-valve, 52-degree V-twin
Transmission Type:
6-speed, constant mesh
Drive System:
Belt drive
Touring Amenities:
Integrated fairing with windshield, large-capacity saddlebags, comfortable seating for rider and passenger, floorboards.
VN1700 Classic, VN1700 Nomad (potential overlap in core components)
Page Count
Estimated Page Count:
High (typical for full service manuals, often 500+ pages)
Manual Type
Type:
Complete Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul of the 1700cc V-twin engine, including fuel injection, ignition, cooling, lubrication, and emissions systems.
Transmission:
Service, inspection, and repair of the 6-speed transmission, clutch assembly, and final drive (belt drive).
Electrical:
Comprehensive wiring diagrams, troubleshooting guides for lighting, ignition, charging system, starting system, instrumentation, and accessory circuits.
Chassis:
Suspension (front fork and rear shock absorbers), braking system (front and rear discs), steering, and frame inspection/repair.
Bodywork And Trim:
Disassembly/reassembly of fairings, saddlebags, windshield, seat, and other body panels. Includes specifications for body component torque and alignment.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes (engine oil, transmission oil, brake fluid), filter replacements, chain/belt adjustment, and general inspection points.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon problems, including error code interpretation (if applicable to the model).
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Specifications:
Detailed technical specifications for all major components, including torque values, clearances, fluid types and capacities, and electrical resistance values.
Approx. 93.7 hp @ 5,200 rpm (Manufacturer's claim, often measured at crankshaft)
Torque:
Approx. 107.6 lb-ft @ 3,500 rpm (Manufacturer's claim, often measured at crankshaft)
Cooling System
Type:
Liquid-cooled
Lubrication System
Type:
Forced lubrication, wet sump
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch:
Wet, multi-plate
Final Drive:
Belt
Features
Overdrive Gears:
Likely includes overdrive gears for highway cruising efficiency.
📐 Dimensions
Exterior
Overall Length:
Approx. 99.4 in (2525 mm)
Overall Width:
Approx. 37.0 in (940 mm)
Overall Height:
Approx. 57.1 in (1450 mm)
Wheelbase:
Approx. 65.6 in (1665 mm)
Weights
Dry Weight:
Approx. 730 lbs (331 kg)
Curb Weight:
Approx. 791.3 lbs (359 kg) (with all standard equipment and fluids)
Fuel Capacity:
Approx. 5.0 gal (19.0 L)
🛡️ Safety Features
Ratings
ABS:
Available ABS (Anti-lock Braking System) on some models/trims.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Potentially with linked braking depending on ABS configuration.
Lighting:
Halogen headlights, LED tail light, standard turn signals.
Passive Features
Frame Construction:
Steel, double-cradle frame for stability.
Saddlebags:
Lockable, integrated saddlebags for secure storage.
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio system for some touring configurations, though not standard on all 'Classic Tourer' variants.
Instrumentation:
Analog speedometer and tachometer, digital display for odometer, trip meters, fuel level, clock, and gear position indicator.
Driver Assistance
ABS:
Available Anti-lock Braking System for enhanced braking control.
Connectivity
Accessory Power:
Typically includes accessory power outlets for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,700 miles (6,000 km) or 6 months, whichever comes first. Refer to manual for specific type.
Air Filter Inspection:
Inspect every 3,700 miles (6,000 km), replace as needed or at higher mileage intervals.
Belt Drive Inspection:
Inspect tension and condition regularly, typically every 3,700 miles (6,000 km) or as per manual recommendations.
Brake Fluid Change:
Recommended every 2 years or as per manual, regardless of mileage.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher, JASO MA. Specific capacity: Approx. 4.8 US qt (4.5 L) with filter change. (Manual confirmation essential).
Coolant:
Kawasaki Genuine Coolant or equivalent ethylene glycol based coolant (50/50 mix with distilled water). Capacity: Approx. 2.2 L.
Brake Fluid:
DOT 4
Final Drive Oil:
Not applicable, as it uses a belt drive system.
Known Issues
Common Wear Items:
Drive belt wear, clutch wear (with high mileage or aggressive riding), suspension seals, and potential for intake manifold leaks (check for vacuum leaks).
Electrical Reliability:
Generally reliable, but battery health, charging system components (stator/regulator-rectifier) should be monitored, especially on older models.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long and rich history in motorcycle manufacturing, known for performance and innovation across various segments.
Model Evolution
Vulcan Lineage:
The Vulcan 1700 series represents a significant evolution of Kawasaki's V-twin cruiser platform, building on previous displacements and designs to offer more power, comfort, and touring capability.
2009 Introduction:
The 1700cc engine family was introduced in 2009 across several Vulcan models, including the Classic, Classic Tourer, and Nomad, replacing the older 1500cc and 1600cc platforms.
Production
Manufacturing Location:
Likely manufactured in Japan or at Kawasaki's overseas assembly plants.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this model year are not readily publicized, Kawasaki cruisers are generally recognized for their reliability and value.
Ratings
Customer Satisfaction:
Generally positive customer satisfaction for build quality and touring comfort.
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