🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variant: Touring 800 EFI Product Type: Digital Workshop Repair Manual Product Format: PDF Download Applicable Years: 2009, 2010 👋 Introduction Market Position Vehicle Segment: Heavy-duty utility All-Terrain Vehicle (ATV) with touring capabilities Competitive Analysis Key Competitors Era: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly, Suzuki King Quad Key Features Engine Type: V-twin, liquid-cooled, 4-stroke, EFI Transmission Type: Automatic PVT with high/low range and reverse Suspension: Independent front and rear suspension for enhanced comfort and handling Towing Capacity: Significant, allowing for heavy loads Storage: Front and rear racks for cargo carrying, often with integrated storage compartments 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive repair and maintenance for the Polaris Sportsman Touring 800 EFI Page Count Estimated Page Count: N/A (Digital format, typically hundreds of pages) Manual Type Manual Type: Workshop Repair Manual Language Language: English Format Format Details: Searchable PDF, printable pages 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end repair, bottom-end repair, cooling system, lubrication system, fuel system (EFI), ignition system, exhaust system, emission controls Drivetrain Systems: Automatic Transmission (PVT - Polaris Variable Transmission), clutch service (primary and secondary), drive belts, final drive, axle shafts, differentials (front and rear) Chassis And Body: Frame and chassis inspection, body panels, seating, storage, lighting, racks, bumpers, suspension components (front and rear A-arms, shocks, springs), steering system, braking system (hydraulic, disc brakes), wheels and tires Electrical Systems: Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system, lighting (headlights, taillights, auxiliary), instrumentation, sensors, wiring diagrams, EFI control unit (ECU) diagnostics Procedures Included Maintenance Procedures: Routine inspections, oil and filter changes, spark plug replacement, air filter service, coolant flush and fill, brake fluid service, drive belt inspection/replacement, differential fluid changes, lubrication points Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, EFI fault code interpretation, electrical system testing, mechanical component diagnosis Repair Procedures: Complete engine rebuild, transmission overhaul, suspension repair, brake caliper overhaul, steering linkage replacement, electrical component repair/replacement Rebuild And Restoration: Detailed procedures for disassembling, inspecting, repairing, and reassembling major vehicle components Technical Depth Depth Of Information: Advanced diagnostics, component-level repair, full disassembly and reassembly, torque specifications, special tool requirements, wiring diagrams 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality Recommendation: High-resolution for clarity of diagrams and text Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, SOHC, 4-stroke Displacement: 795 cc (48.5 cubic inches) Bore X Stroke: 82 mm x 75 mm (approximate) Cooling System: Liquid-cooled Compression Ratio: 10.5:1 (typical for this era EFI) Lubrication System: Wet sump, pressure lubrication Performance Horsepower Rating: Approx. 50 HP (at crankshaft, typical for this engine) Torque Rating: Approx. 44 ft-lbs (at crankshaft, typical for this engine) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: Approx. 5.25 gallons (19.9 liters) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) - automatic, continuously variable Gear Selection: Park, Reverse, Neutral, Low, High Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/4WD selector Clutch System: Dual drive clutches (primary and secondary) with V-belt 📐 Dimensions Exterior Length: Approx. 85 inches (215.9 cm) Width: Approx. 48 inches (121.9 cm) Height: Approx. 45.5 inches (115.6 cm) Wheelbase: Approx. 57 inches (144.8 cm) Weights Dry Weight: Approx. 716 lbs (324.8 kg) Towing Capacity: 1,500 lbs (680.4 kg) Gcvw: 2,700 lbs (1,224.7 kg) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI and/or recognized industry standards for ATVs Active Features Braking System: Hydraulic disc brakes (front and rear), engine braking via PVT Lighting: Dual headlights, taillight/brake light Passive Features Seating: Comfortable seating for rider and passenger, handholds for passenger Ignition System: Electronic ignition with safety interlocks 💡 Technology Features Infotainment Instrument Cluster: Digital instrument cluster providing speed, RPM, fuel level, gear indicator, trip meter, AWD status, and diagnostic codes Driver Assistance AWD System: Polaris's On-Demand All-Wheel Drive (AWD) automatically engages front drive wheels when rear wheels lose traction Connectivity Diagnostic Port: Diagnostic port for connecting scan tools to read fault codes and live data from the EFI system 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months, whichever comes first (refer to manual for specific conditions) Air Filter Service: Inspect every 25 hours, clean/replace as needed (more frequently in dusty conditions) Spark Plug Replacement: Recommended every 100 hours or 12 months Pvt Belt Inspection: Inspect every 50 hours, check for wear and damage Fluid Specifications Engine Oil Type: Polaris PS-4 Full Synthetic 10W-50 (or equivalent SAE 10W-50 synthetic oil) Engine Oil Capacity: Approx. 2.5 quarts (2.4 liters) with filter change Coolant Type: Polaris Premium 2-Stroke Oil/Coolant Mix...