🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variant: International Years Covered: 2009, 2010 Codes Engine Code: V-Twin EFI 👋 Introduction Market Position Category: High-performance, multi-terrain ATV Target Audience: Recreational riders, utility users, off-road enthusiasts seeking touring capability. Competitive Analysis Competitors: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly. Key Features Engine Power: Torquey 800cc V-twin engine. Touring Comfort: Extended chassis for passenger comfort, comfortable seating, ample storage. Versatility: Capable for both recreational trail riding and utility tasks. Efi Technology: Electronic Fuel Injection for improved throttle response, fuel efficiency, and cold-weather starting. 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: PDF Download Coverage Scope: Full Service, Repair, Maintenance, Troubleshooting, Diagnostics Delivery Method: Instant Download Page Count Page Count Estimated: Extensive (Full Factory Documentation) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, fuel pressure regulation. Cooling System: Radiator, fan, thermostat, coolant flow, flushing, and filling procedures. Exhaust System: Muffler, catalytic converter, exhaust pipe inspection and replacement. Transmission Drivetrain: PVT (Polaris Variable Transmission) belt inspection/replacement, clutch service, final drive, AWD system. Suspension Steering: Front and rear suspension components, shocks, bushings, steering linkage, tie rods, wheel alignment. Braking System: Hydraulic disc brakes, brake pad replacement, caliper service, bleeding procedures, master cylinder. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, wiring diagrams. Chassis Frame: Frame inspection, body panel removal/installation, seat, racks, fenders. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding procedures. Procedures Included Preventative Maintenance: Regular service intervals, fluid changes, filter replacements, lubrication points. Major Repairs: Engine rebuilds, transmission overhauls, suspension overhauls, electrical system troubleshooting. Component Replacement: Detailed instructions for replacing virtually all components. Troubleshooting Charts: Systematic approach to diagnosing and resolving common and uncommon issues. Technical Depth Depth Level: Comprehensive Factory Level Detail Detail Level: Suitable for professional technicians and advanced DIY mechanics. Diagnostic Tools: Information on using diagnostic tools and interpreting data. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution diagrams and illustrations. Print Capability: Printable pages for hands-on use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin Displacement: 799.7 cc (48.8 cu. in.) Bore X Stroke: 90.0 mm x 62.5 mm (3.54 in. x 2.46 in.) Cooling System: Liquid-cooled Performance Horsepower Est: Approx. 53 HP (at crankshaft) Torque Est: Approx. 47.5 lb-ft (at crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Capacity: 4.5 gal (17.0 L) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with engine braking Transmission Gear Selection: Automatic (H, L, N, R, P) Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/AWD selector Final Drive: Sealed, single-stage, with metal gear reduction 📐 Dimensions Exterior Length: 85 in. (215.9 cm) Width: 46 in. (116.8 cm) Height: 50.5 in. (128.3 cm) Wheelbase: 57 in. (144.8 cm) Ground Clearance: 11.5 in. (29.2 cm) Cargo Front Rack Capacity: 100 lbs (45.4 kg) Rear Rack Capacity: 200 lbs (90.7 kg) Weights Dry Weight: 691 lbs (313.4 kg) Towing Capacity: 1500 lbs (680.4 kg) Hitch Receiver Size: 2 in. 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI standards for recreational ATVs. Active Features Braking System: Hydraulic disc brakes front and rear; Engine braking. Drive Mode: On-Demand AWD for enhanced traction. Passive Features Chassis Design: Rolled Independent Rear Suspension (IRS) for stability and comfort. Lighting: Dual headlights, dual taillights/brake lights. Operator Positioning: Ergonomic controls and comfortable seating position. 💡 Technology Features Infotainment Display Features: Digital instrument cluster displaying speed, RPM, fuel level, gear indicator, AWD status, etc. Lighting Technology: Halogen headlights, LED taillights/brake lights. Driver Assistance Traction Control: On-Demand AWD system. Engine Braking: Integrated engine braking system (EBS) on PVT for controlled descents. Connectivity Accessory Power: Standard 12V DC outlet for charging accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 6 months, whichever comes first. Air Filter Inspection: Inspect every 50 hours or monthly; clean/replace as needed. Spark Plug Replacement: Replace every 100 hours or 12 months. Pvt Belt Inspection: Inspect every 200 hours or 12 months. Brake Fluid Flush: Flush and replace every 24 months. Fluid Specifications Engine Oil Type: SAE 0W-40 Synthetic (Polaris PS-4) Engine Oil Capacity: 2.1 US qt. (2.0 L) Coolant Type: Polaris Coolant or equivalent ethylene glycol-based antifreeze (50/50 mix). Brake Fluid Type: DOT 4 Transmission Fluid Type: SAE 0W-40 Synthetic (Polaris PS-4) Known Issues Common Wear Items: PVT belt, suspension bushings, tie rod ends, wheel bearings. Efi System Considerations: Regular cleaning of throttle body and checking for vacuum leaks can prevent performance issues. Electrical System Notes: Check battery terminals for corrosion; ensure...