2009 2010 Yamaha Grizzly 550 FI/700 FI Repair Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly Year: 2009, 2010 Engine Variants: 550 FI, 700 FI Chassis Codes: YFM5FGY, YFM5FGPY, YFM7FGY, YFM7FGPY Codes Manual Product Code: Not specified in provided text 👋 Introduction Market Position Market Segment: High-performance All-Terrain Vehicles (ATVs) Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force, Arctic Cat Thundercat Key Features Vehicle Key Features: Fuel Injection (FI), Independent Front and Rear Suspension (IRS), On-Command 4WD system Manual Value Proposition Value Proposition: Provides professional-level repair and diagnostic information for DIY or professional use, saving time and money on maintenance and repairs. 📋 Manual Details Coverage Areas Coverage Scope: Complete service and repair information Target Audience: Professional mechanics and technicians Page Count Page Count: 447 Manual Type Manual Type: Repair Service Manual Language Language: English (implied by product description) Format Format: PDF 📖 Manual Coverage Systems Covered Systems: • General Information • Specifications • Periodic Checks and Adjustments • Chassis • Engine • Cooling System • Fuel System • Drive Train • Electrical System • Troubleshooting • Wiring Diagrams Procedures Included Procedures: • Complete teardown and rebuild • Maintenance • Troubleshooting • Diagnostic procedures Technical Depth Depth: Comprehensive, from basic checks to full rebuilds and diagnostics 📊 Manual Specifications File Format File Format: PDF File Size: 20 MB Print Quality Print Quality: High quality Binding Type Binding Type: Digital download (PDF) Paper Type Paper Type: Not applicable (Digital PDF) Features Navigation: Clickable chapters Restrictions: No restrictions on printing or saving/burning to disc ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve, Single-cylinder Engine Displacement 550: 530cc (approximate) Engine Displacement 700: 686cc (approximate) Performance Horsepower 700: Approximately 45-50 HP (est.) Torque 700: Approximately 42-45 lb-ft (est.) Fuel System Fuel System Type: Electronic Fuel Injection (EFI) Cooling System Cooling Method: Liquid-cooled Engine Oil Recommended Oil Viscosity: Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (refer to manual for specific conditions) Oil Capacity 550: Approximately 2.20 L (2.32 US qt) Oil Capacity 700: Approximately 2.30 L (2.43 US qt) 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic®) Transmission Features: Continuously Variable Transmission (CVT), Engine Braking System (EBS) Drive Modes: 2WD/4WD with differential lock (On-Command®) Fluid Requirements Transmission Fluid Type: Yamaha Genuine Oil "Gear Oil" or equivalent SAE 80 API GL-4 (refer to manual for specific part numbers) Transmission Fluid Transmission Fluid Capacity: Approximately 0.70 L (0.74 US qt) 📐 Dimensions Exterior Overall Length Approx: 2,190 mm (86.2 in) Overall Width Approx: 1,160 mm (45.7 in) Overall Height Approx: 1,240 mm (48.8 in) Weights Curb Weight 550 Approx: 296 kg (653 lbs) Curb Weight 700 Approx: 307 kg (677 lbs) Towing Capacity: 600 kg (1,322 lbs) Cargo Capacity Front Rack: 45 kg (99 lbs) Cargo Capacity Rear Rack: 85 kg (187 lbs) 🛡️ Safety Features Ratings Safety Certification: Designed for off-road use only. Follow all safety warnings and operational guidelines. Active Features Braking System: Hydraulic disc brakes, front and rear Parking Brake: Wet-type rear brake Passive Features Lighting: Dual halogen headlights, LED taillight/brake light 💡 Technology Features Infotainment Infotainment System: Not applicable (basic ATV design). Driver Assistance Driver Assistance Features: Yamaha Ultramatic® CVT with Engine Braking System (EBS) for controlled downhill descents. Connectivity Connectivity Features: Not applicable (basic ATV design). Engine Management Engine Management System: Electronic Fuel Injection (EFI) with ignition control, managed by an ECU. 🔧 Maintenance Service Intervals Initial Service Interval: First service typically recommended at 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for detailed schedule). Engine Oil Change Interval: Every 5000 km (3000 miles) or 6 months (refer to manual for specific conditions). Air Filter Cleaning Interval: Every 1000 km (600 miles) or more frequently in dusty conditions. Fluid Specifications Coolant Type: High-quality, permanent type antifreeze coolant (ethylene glycol based) with Suzuki Super Long Life Coolant, or equivalent, mixed 50:50 with distilled water. Brake Fluid Type: DOT 4 brake fluid Known Issues Common Wear Items: Drive belts, suspension bushings, wheel bearings (typical for this class of vehicle and usage). Efi System Notes: EFI system can be sensitive to fuel quality and water ingress. Periodic checks of sensors and connectors are advised. Technical Specifications Spark Plug Gap 550: 0.9 - 1.0 mm (0.035 - 0.039 in) Spark Plug Gap 700: 0.9 - 1.0 mm (0.035 - 0.039 in) Tire Pressure Front: 20 kPa (2.0 kgf/cm², 29 psi) (Cold) - Refer to tire sidewall and manual Tire Pressure Rear: 20 kPa (2.0 kgf/cm², 29 psi) (Cold) - Refer to tire sidewall and manual 📚 Vehicle History Brand Heritage Brand Focus: Yamaha Motor Company, known for innovation, performance, and reliability in powersports vehicles. Model Evolution Grizzly Lineage: The Grizzly line has a long-standing reputation for ruggedness and capability in the ATV market. Production Production Location: Primarily manufactured in Japan and/or USA (refer to VIN plate) 🏆 Awards & Recognition Recognitions Industry Recognition: Yamaha...
Fuel Injection (FI), Independent Front and Rear Suspension (IRS), On-Command 4WD system
Manual Value Proposition
Value Proposition:
Provides professional-level repair and diagnostic information for DIY or professional use, saving time and money on maintenance and repairs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair information
Target Audience:
Professional mechanics and technicians
Page Count
Page Count:
447
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
• General Information
• Specifications
• Periodic Checks and Adjustments
• Chassis
• Engine
• Cooling System
• Fuel System
• Drive Train
• Electrical System
• Troubleshooting
• Wiring Diagrams
Procedures Included
Procedures:
• Complete teardown and rebuild
• Maintenance
• Troubleshooting
• Diagnostic procedures
Technical Depth
Depth:
Comprehensive, from basic checks to full rebuilds and diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
File Size:
20 MB
Print Quality
Print Quality:
High quality
Binding Type
Binding Type:
Digital download (PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
Features
Navigation:
Clickable chapters
Restrictions:
No restrictions on printing or saving/burning to disc
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve, Single-cylinder
Engine Displacement 550:
530cc (approximate)
Engine Displacement 700:
686cc (approximate)
Performance
Horsepower 700:
Approximately 45-50 HP (est.)
Torque 700:
Approximately 42-45 lb-ft (est.)
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI)
Cooling System
Cooling Method:
Liquid-cooled
Engine Oil
Recommended Oil Viscosity:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (refer to manual for specific conditions)
Oil Capacity 550:
Approximately 2.20 L (2.32 US qt)
Oil Capacity 700:
Approximately 2.30 L (2.43 US qt)
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic®)
Transmission Features:
Continuously Variable Transmission (CVT), Engine Braking System (EBS)
Drive Modes:
2WD/4WD with differential lock (On-Command®)
Fluid Requirements
Transmission Fluid Type:
Yamaha Genuine Oil "Gear Oil" or equivalent SAE 80 API GL-4 (refer to manual for specific part numbers)
Transmission Fluid
Transmission Fluid Capacity:
Approximately 0.70 L (0.74 US qt)
📐 Dimensions
Exterior
Overall Length Approx:
2,190 mm (86.2 in)
Overall Width Approx:
1,160 mm (45.7 in)
Overall Height Approx:
1,240 mm (48.8 in)
Weights
Curb Weight 550 Approx:
296 kg (653 lbs)
Curb Weight 700 Approx:
307 kg (677 lbs)
Towing Capacity:
600 kg (1,322 lbs)
Cargo Capacity Front Rack:
45 kg (99 lbs)
Cargo Capacity Rear Rack:
85 kg (187 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
Designed for off-road use only. Follow all safety warnings and operational guidelines.
Active Features
Braking System:
Hydraulic disc brakes, front and rear
Parking Brake:
Wet-type rear brake
Passive Features
Lighting:
Dual halogen headlights, LED taillight/brake light
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic ATV design).
Driver Assistance
Driver Assistance Features:
Yamaha Ultramatic® CVT with Engine Braking System (EBS) for controlled downhill descents.
Connectivity
Connectivity Features:
Not applicable (basic ATV design).
Engine Management
Engine Management System:
Electronic Fuel Injection (EFI) with ignition control, managed by an ECU.
🔧 Maintenance
Service Intervals
Initial Service Interval:
First service typically recommended at 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for detailed schedule).
Engine Oil Change Interval:
Every 5000 km (3000 miles) or 6 months (refer to manual for specific conditions).
Air Filter Cleaning Interval:
Every 1000 km (600 miles) or more frequently in dusty conditions.
Fluid Specifications
Coolant Type:
High-quality, permanent type antifreeze coolant (ethylene glycol based) with Suzuki Super Long Life Coolant, or equivalent, mixed 50:50 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Wear Items:
Drive belts, suspension bushings, wheel bearings (typical for this class of vehicle and usage).
Efi System Notes:
EFI system can be sensitive to fuel quality and water ingress. Periodic checks of sensors and connectors are advised.
Technical Specifications
Spark Plug Gap 550:
0.9 - 1.0 mm (0.035 - 0.039 in)
Spark Plug Gap 700:
0.9 - 1.0 mm (0.035 - 0.039 in)
Tire Pressure Front:
20 kPa (2.0 kgf/cm², 29 psi) (Cold) - Refer to tire sidewall and manual
Tire Pressure Rear:
20 kPa (2.0 kgf/cm², 29 psi) (Cold) - Refer to tire sidewall and manual
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Company, known for innovation, performance, and reliability in powersports vehicles.
Model Evolution
Grizzly Lineage:
The Grizzly line has a long-standing reputation for ruggedness and capability in the ATV market.
Production
Production Location:
Primarily manufactured in Japan and/or USA (refer to VIN plate)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Yamaha Grizzly series is consistently recognized for its class-leading performance, durability, and rider comfort in off-road publications and user reviews.
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