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Chevrolet Chevy Colorado 2009-2012 Service Repair Workshop Manual Download PDF

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Basic Information Identification Make: Chevrolet Model: Colorado Generation: Second Generation (GMT 355) Model Years Covered: 2009, 2010, 2011, 2012 Codes Platform Code: GMT 355 Introduction Market Position Segment: Compact Pickup Truck Competitive Analysis Key Competitors: Toyota Tacoma, Nissan Frontier, Ford Ranger (previous generation) Key Features Vehicle Strengths: Affordable, durable, capable for its class, available in various configurations (2WD/4WD, extended cab/crew cab, short/long bed). Manual Value Proposition Benefits To Owner: Empowers owners and technicians with factory-level repair and maintenance knowledge, reducing repair costs and improving vehicle longevity. Manual Details Coverage Areas Coverage Continents: North America Coverage Countries: United States, Canada, Mexico Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain Engine: All Engine Variants: 2.9L LLV I4, 3.7L LLM I5 Powertrain Transmission: Manual and Automatic Transmissions Chassis Suspension: Front and Rear Suspension, Steering System Chassis Brakes: Hydraulic Brake System, ABS, Traction Control Electrical System: Battery, Charging System, Starting System, Lighting, Fuses, Relays, Body Control Module (BCM) Electrical Powertrain Control Module: PCM Diagnostics and Pinouts Body And Trim: Interior and Exterior Trim, Doors, Glass, Bumpers HVAC: Heating, Ventilation, and Air Conditioning System Safety Systems: Airbags, Seatbelts, Tire Pressure Monitoring System (TPMS) Diagnostic Troubleshooting: Systematic Troubleshooting Guides for All Components Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks Repair: Engine Overhaul, Transmission Rebuilds, Suspension Component Replacement, Brake Service Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Installation: Component Installation and Removal Procedures Wiring Diagrams: Detailed Electrical Wiring Schematics Technical Depth Depth: Comprehensive: From basic fluid changes to full engine and transmission rebuilds, including advanced diagnostics. Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: Fully printable (single pages or entire manual) Image Clarity: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Software Compatibility Operating Systems: Compatible with all Windows and macOS computers Device Compatibility: Usable on multiple computers, tablets, and smartphones Licensing License Type: Lifetime use, no expiry dates or renewal fees Engine Specifications Primary Engine Engine 1 Displacement: 2.9 Liters (179 cubic inches) Engine 1 Configuration: Inline-4 (LLV) Engine 1 Horsepower: 185 hp @ 5600 rpm (approximate) Engine 1 Torque: 203 lb-ft @ 4600 rpm (approximate) Secondary Engine Engine 2 Displacement: 3.7 Liters (226 cubic inches) Engine 2 Configuration: Inline-5 (LLM) Engine 2 Horsepower: 242 hp @ 5600 rpm (approximate) Engine 2 Torque: 242 lb-ft @ 4600 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management Engine Control Unit: PCM (Powertrain Control Module) Transmission Standard Transmission Type Engine 1: 5-Speed Manual (M50) Type Engine 2: 6-Speed Manual (MV5) Optional Transmission Type Engine 1: 4-Speed Automatic (4L60-E) Type Engine 2: 4-Speed Automatic (4L60-E or 4L70-E) Features Drivetrain: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) Fluid Specifications Automatic Transmission Fluid: Dexron VI Manual Transmission Fluid: GM Synchromesh Friction Modified Manual Transmission Fluid (or equivalent) Dimensions Exterior Wheelbase Short Bed: 111.3 inches Wheelbase Long Bed: 126.0 inches Overall Length Short Bed: 192.4 inches Overall Length Long Bed: 216.4 inches Cargo Bed Length Short: 72.1 inches Bed Length Long: 95.2 inches Weights Curb Weight Range: Approx. 3,700 - 4,500 lbs Max Payload Capacity: Approx. 1,100 - 1,400 lbs (configuration dependent) Max Towing Capacity: Up to 5,400 lbs (configuration dependent) Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars (typical for 2WD and 4WD models) IIHS Crash Test Performance: Varies by year and specific test, generally considered adequate for its class. Active Features Traction Control: Standard on most models Electronic Stability Control: Available on later models or higher trims Anti Lock Brakes: Standard Passive Features Airbags: Frontal airbags for driver and passenger, available side-impact airbags Seatbelts: 3-point front and rear seatbelts with pretensioners Safety Monitors Tire Pressure Monitoring System: Available on certain trims/packages Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, MP3 capability, and auxiliary input. Available with premium sound systems and satellite radio. Navigation: Optional navigation system available on higher trims. Driver Assistance Cruise Control: Standard on most models Connectivity Bluetooth: Optional Bluetooth hands-free calling on select trims/packages. Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (using synthetic oil), or as indicated by the oil life monitor. Air Filter Replacement: Every 30,000 miles or as needed, depending on driving conditions. Cabin Air Filter Replacement: Every 15,000 - 20,000 miles or annually. Coolant Flush: First flush at 100,000 miles, then every 50,000 miles thereafter (using DEX-COOL or equivalent long-life coolant). Spark Plug Replacement 2.9L: Approx. 100,000 miles (if equipped with iridium plugs) Spark Plug Replacement 3.7L: Approx. 100,000 miles (if equipped with iridium plugs) Fluid Specifications Engine Oil Spec 2.9L: SAE 5W-30 (API SN or newer, Dexos approved recommended) Engine Oil Spec 3.7L: SAE 5W-30 (API SN...
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Chevrolet Chevy Colorado 2009-2012 Service Repair Workshop Manual Download PDF
Basic Information
Identification
Make: Chevrolet
Model: Colorado
Generation: Second Generation (GMT 355)
Model Years Covered: 2009, 2010, 2011, 2012
Codes
Platform Code: GMT 355
Introduction
Market Position
Segment: Compact Pickup Truck
Competitive Analysis
Key Competitors: Toyota Tacoma, Nissan Frontier, Ford Ranger (previous generation)
Key Features
Vehicle Strengths: Affordable, durable, capable for its class, available in various configurations (2WD/4WD, extended cab/crew cab, short/long bed).
Manual Value Proposition
Benefits To Owner: Empowers owners and technicians with factory-level repair and maintenance knowledge, reducing repair costs and improving vehicle longevity.
Manual Details
Coverage Areas
Coverage Continents: North America
Coverage Countries: United States, Canada, Mexico
Page Count
Estimated Page Count: 1000+
Manual Type
Type: Factory Service Repair Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain Engine: All Engine Variants: 2.9L LLV I4, 3.7L LLM I5
Powertrain Transmission: Manual and Automatic Transmissions
Chassis Suspension: Front and Rear Suspension, Steering System
Chassis Brakes: Hydraulic Brake System, ABS, Traction Control
Electrical System: Battery, Charging System, Starting System, Lighting, Fuses, Relays, Body Control Module (BCM)
Electrical Powertrain Control Module: PCM Diagnostics and Pinouts
Body And Trim: Interior and Exterior Trim, Doors, Glass, Bumpers
HVAC: Heating, Ventilation, and Air Conditioning System
Safety Systems: Airbags, Seatbelts, Tire Pressure Monitoring System (TPMS)
Diagnostic Troubleshooting: Systematic Troubleshooting Guides for All Components
Procedures Included
Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks
Repair: Engine Overhaul, Transmission Rebuilds, Suspension Component Replacement, Brake Service
Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting
Installation: Component Installation and Removal Procedures
Wiring Diagrams: Detailed Electrical Wiring Schematics
Technical Depth
Depth: Comprehensive: From basic fluid changes to full engine and transmission rebuilds, including advanced diagnostics.
Manual Specifications
File Format
File Type: Portable Document Format (PDF)
Print Quality
Printability: Fully printable (single pages or entire manual)
Image Clarity: High-resolution images and diagrams for clarity
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Quality: N/A (Digital Download)
Software Compatibility
Operating Systems: Compatible with all Windows and macOS computers
Device Compatibility: Usable on multiple computers, tablets, and smartphones
Licensing
License Type: Lifetime use, no expiry dates or renewal fees
Engine Specifications
Primary Engine
Engine 1 Displacement: 2.9 Liters (179 cubic inches)
Engine 1 Configuration: Inline-4 (LLV)
Engine 1 Horsepower: 185 hp @ 5600 rpm (approximate)
Engine 1 Torque: 203 lb-ft @ 4600 rpm (approximate)
Secondary Engine
Engine 2 Displacement: 3.7 Liters (226 cubic inches)
Engine 2 Configuration: Inline-5 (LLM)
Engine 2 Horsepower: 242 hp @ 5600 rpm (approximate)
Engine 2 Torque: 242 lb-ft @ 4600 rpm (approximate)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded Gasoline
Engine Management
Engine Control Unit: PCM (Powertrain Control Module)
Transmission
Standard Transmission
Type Engine 1: 5-Speed Manual (M50)
Type Engine 2: 6-Speed Manual (MV5)
Optional Transmission
Type Engine 1: 4-Speed Automatic (4L60-E)
Type Engine 2: 4-Speed Automatic (4L60-E or 4L70-E)
Features
Drivetrain: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD)
Fluid Specifications
Automatic Transmission Fluid: Dexron VI
Manual Transmission Fluid: GM Synchromesh Friction Modified Manual Transmission Fluid (or equivalent)
Dimensions
Exterior
Wheelbase Short Bed: 111.3 inches
Wheelbase Long Bed: 126.0 inches
Overall Length Short Bed: 192.4 inches
Overall Length Long Bed: 216.4 inches
Cargo
Bed Length Short: 72.1 inches
Bed Length Long: 95.2 inches
Weights
Curb Weight Range: Approx. 3,700 - 4,500 lbs
Max Payload Capacity: Approx. 1,100 - 1,400 lbs (configuration dependent)
Max Towing Capacity: Up to 5,400 lbs (configuration dependent)
Safety Features
Ratings
NHTSA Rollover Rating: 4 out of 5 stars (typical for 2WD and 4WD models)
IIHS Crash Test Performance: Varies by year and specific test, generally considered adequate for its class.
Active Features
Traction Control: Standard on most models
Electronic Stability Control: Available on later models or higher trims
Anti Lock Brakes: Standard
Passive Features
Airbags: Frontal airbags for driver and passenger, available side-impact airbags
Seatbelts: 3-point front and rear seatbelts with pretensioners
Safety Monitors
Tire Pressure Monitoring System: Available on certain trims/packages
Technology Features
Infotainment
Audio System: Standard AM/FM stereo with CD player, MP3 capability, and auxiliary input. Available with premium sound systems and satellite radio.
Navigation: Optional navigation system available on higher trims.
Driver Assistance
Cruise Control: Standard on most models
Connectivity
Bluetooth: Optional Bluetooth hands-free calling on select trims/packages.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles or 6 months (using synthetic oil), or as indicated by the oil life monitor.
Air Filter Replacement: Every 30,000 miles or as needed, depending on driving conditions.
Cabin Air Filter Replacement: Every 15,000 - 20,000 miles or annually.
Coolant Flush: First flush at 100,000 miles, then every 50,000 miles thereafter (using DEX-COOL or equivalent long-life coolant).
Spark Plug Replacement 2.9L: Approx. 100,000 miles (if equipped with iridium plugs)
Spark Plug Replacement 3.7L: Approx. 100,000 miles (if equipped with iridium plugs)
Fluid Specifications
Engine Oil Spec 2.9L: SAE 5W-30 (API SN or newer, Dexos approved recommended)
Engine Oil Spec 3.7L: SAE 5W-30 (API SN or newer, Dexos approved recommended)
Engine Oil Capacity 2.9L: Approx. 5.0 quarts (with filter)
Engine Oil Capacity 3.7L: Approx. 6.0 quarts (with filter)
Coolant Type: GM DEX-COOL (Orange)
Known Issues
Common Complaints: Some reported issues include throttle body issues, ABS sensor failures, exhaust manifold leaks (particularly on the 3.7L), and occasional transmission solenoid problems. The manual provides detailed diagnostic procedures for these.
Vehicle History
Brand Heritage
Chevrolet Truck Legacy: Chevrolet has a long history of producing reliable and capable trucks, dating back to the early 20th century with models like the Chevrolet Series AB Superior and the Task Force trucks.
Model Evolution
Colorado Introduction: The Colorado was introduced for the 2004 model year as a replacement for the Chevrolet S-10 pickup. The 2009-2012 models represent the latter part of the first generation (GMT 355).
Facelift: The 2009 model year received a significant mid-cycle refresh, including revised styling (new grille, headlights, front bumper), updated interior features, and improved engines, making it a more competitive offering.
Production
Manufacturing Locations: Produced primarily in Shreveport, Louisiana, USA, and São José dos Campos, Brazil.
Production Years Overall
First Gen Production Years: 2004-2012
Awards & Recognition
Recognitions
Design Awards: While the 2009 facelift improved its appeal, specific design awards for this generation are not widely publicized.
Ratings
Fuel Economy: EPA estimates vary by engine and drivetrain, but generally fall in the range of 15-19 MPG city and 20-24 MPG highway for the 2.9L and 3.7L models respectively.
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