Kawasaki 1700 Voyager ABS Vulcan 2009-2012 Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Voyager ABS Model Variant: Voyager ABS Product Type: Service Manual Codes Engine Code: VN1700 Chassis Code: VN1700A 👋 Introduction Market Position Category: Full-dress touring motorcycle Target Audience: Long-distance touring riders, enthusiasts seeking comfort and amenities for extended travel. Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster, Yamaha Star Venture. Key Features Defining Characteristics: Large V-twin engine, comfortable ergonomics, extensive touring amenities (large fairing, saddlebags, trunk), ABS for enhanced safety. Value Proposition: Provides robust engineering and touring capability at a competitive price point within the full-dress touring segment. 📋 Manual Details Coverage Areas Model Years Covered: 2009, 2010, 2011, 2012 Geographic Coverage: Global (assuming North American specifications as primary) Page Count Total Pages: 792 Manual Type Type: Workshop Service Manual Purpose: Repair, Maintenance, Troubleshooting Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (internal components, lubrication, cooling, fuel system, ignition), Transmission (clutch, gearbox, final drive) Chassis: Frame, suspension (front fork, rear shock absorber), steering, wheels, tires, brakes (front, rear, ABS system) Electrical: Lighting, instrumentation, starting system, charging system, ignition system, fuel injection system, ABS control unit, wiring diagrams Bodywork: Fairing, saddlebags, trunk, seats, controls, mirrors, instrumentation panel Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain/belt adjustment, brake fluid replacement, coolant checks Repair: Engine disassembly/assembly, transmission overhaul, brake caliper servicing, suspension component replacement, electrical component diagnosis and repair Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable), symptom-based troubleshooting guides Technical Depth Depth: Comprehensive (from basic inspection to complete engine/transmission rebuilds, full electrical system diagnostics, and ABS integration) Diagnostic Tools: Likely covers basic diagnostic procedures; advanced electronic diagnostics might require specialized Kawasaki tools not detailed in the manual itself, but procedures to identify faults are included. 📊 Manual Specifications File Format Format: PDF Searchability: Typically PDF format is searchable, assuming a well-digitized original. Print Quality Quality: Depends on the source scan quality; generally expected to be clear for repair purposes. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, SOHC, 8-valve, V-twin Displacement: 1700 cc (103.6 cubic inches) Bore X Stroke: 102.0 x 104.0 mm Compression Ratio: 9.5:1 Performance Horsepower: Approx. 90 HP @ 5,700 RPM (subject to regional tuning) Torque: Approx. 107 lb-ft @ 3,500 RPM (subject to regional tuning) Fuel System Fuel Delivery: Fuel injection with dual 42mm throttles (Keihin) Fuel Type: Unleaded gasoline, 87 octane (minimum) Lubrication Oil Type: API SG or SH, JASO MA certified motorcycle oil Oil Viscosity: 10W-40 recommended for most conditions Cooling System Cooling Medium: Ethylene glycol-based coolant, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-disc Final Drive: Belt drive Features Overdrive Gears: Gears 4, 5, and 6 are typically geared for highway cruising. Fluid Specifications Transmission Fluid Type: API GL-4 or GL-5 gear oil, SAE 75W-90 Fluid Capacities Transmission Oil Capacity: Approximately 2.2 L (2.3 US qt) 📐 Dimensions Exterior Length: Approx. 2510 mm (98.8 in) Width: Approx. 970 mm (38.2 in) Height: Approx. 1425 mm (56.1 in) Wheelbase: Approx. 1635 mm (64.4 in) Weights Curb Weight: Approx. 360 kg (794 lbs) Fuel Tank Capacity: 20 L (5.3 US gal) Wheels Tires Front Tire Size: 130/70R18 M/C 63H Rear Tire Size: 170/70R16 M/C 75H Wheel Bolt Pattern: Not applicable (cast wheels with axle mounting) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in the same way as automobiles. Active Features ABS: Standard Anti-lock Braking System (ABS) on both front and rear brakes. Braking System Front: Dual 300 mm discs with 4-piston calipers. Braking System Rear: 300 mm disc with 2-piston caliper. Passive Features Lighting: Halogen headlight, LED taillight and brake light. Wind Protection: Large adjustable windscreen and fairing for rider comfort and protection. 💡 Technology Features Infotainment Audio System: Integrated audio system with speakers, often with AM/FM radio, CD player, and iPod connectivity (depending on specific trim). Cruise Control: Electronic cruise control is a standard feature on the Voyager models. Driver Assistance ABS: Standard ABS system, as mentioned in Safety. Connectivity Diagnostic Ports: The manual will detail diagnostic connectors and procedures for accessing engine control unit (ECU) data. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,700 miles (6,000 km) or 6 months, whichever comes first. Spark Plug Replacement: Recommended at 7,500 miles (12,000 km) or 12 months. Drive Belt Inspection: Inspect and adjust tension every 7,500 miles (12,000 km). Coolant Replacement: Every 2 years or 15,000 miles (24,000 km). Fluid Specifications Brake Fluid: DOT 4 Fluid Capacities Engine Oil Capacity: Approx. 3.4 L (3.6 US qt) with filter change Coolant Capacity: Approx. 2.5 L (2.6 US qt) Known Issues Common Wear Items: Tires, brake pads, clutch plates, drive belt. Potential Failures: Some owners report occasional issues...
Diagnostic procedures for common issues, fault code interpretation (if applicable), symptom-based troubleshooting guides
Technical Depth
Depth:
Comprehensive (from basic inspection to complete engine/transmission rebuilds, full electrical system diagnostics, and ABS integration)
Diagnostic Tools:
Likely covers basic diagnostic procedures; advanced electronic diagnostics might require specialized Kawasaki tools not detailed in the manual itself, but procedures to identify faults are included.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically PDF format is searchable, assuming a well-digitized original.
Print Quality
Quality:
Depends on the source scan quality; generally expected to be clear for repair purposes.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, SOHC, 8-valve, V-twin
Displacement:
1700 cc (103.6 cubic inches)
Bore X Stroke:
102.0 x 104.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 90 HP @ 5,700 RPM (subject to regional tuning)
Torque:
Approx. 107 lb-ft @ 3,500 RPM (subject to regional tuning)
Fuel System
Fuel Delivery:
Fuel injection with dual 42mm throttles (Keihin)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Lubrication
Oil Type:
API SG or SH, JASO MA certified motorcycle oil
Oil Viscosity:
10W-40 recommended for most conditions
Cooling System
Cooling Medium:
Ethylene glycol-based coolant, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc
Final Drive:
Belt drive
Features
Overdrive Gears:
Gears 4, 5, and 6 are typically geared for highway cruising.
Fluid Specifications
Transmission Fluid Type:
API GL-4 or GL-5 gear oil, SAE 75W-90
Fluid Capacities
Transmission Oil Capacity:
Approximately 2.2 L (2.3 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2510 mm (98.8 in)
Width:
Approx. 970 mm (38.2 in)
Height:
Approx. 1425 mm (56.1 in)
Wheelbase:
Approx. 1635 mm (64.4 in)
Weights
Curb Weight:
Approx. 360 kg (794 lbs)
Fuel Tank Capacity:
20 L (5.3 US gal)
Wheels Tires
Front Tire Size:
130/70R18 M/C 63H
Rear Tire Size:
170/70R16 M/C 75H
Wheel Bolt Pattern:
Not applicable (cast wheels with axle mounting)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as automobiles.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on both front and rear brakes.
Braking System Front:
Dual 300 mm discs with 4-piston calipers.
Braking System Rear:
300 mm disc with 2-piston caliper.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
Wind Protection:
Large adjustable windscreen and fairing for rider comfort and protection.
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers, often with AM/FM radio, CD player, and iPod connectivity (depending on specific trim).
Cruise Control:
Electronic cruise control is a standard feature on the Voyager models.
Driver Assistance
ABS:
Standard ABS system, as mentioned in Safety.
Connectivity
Diagnostic Ports:
The manual will detail diagnostic connectors and procedures for accessing engine control unit (ECU) data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,700 miles (6,000 km) or 6 months, whichever comes first.
Spark Plug Replacement:
Recommended at 7,500 miles (12,000 km) or 12 months.
Drive Belt Inspection:
Inspect and adjust tension every 7,500 miles (12,000 km).
Coolant Replacement:
Every 2 years or 15,000 miles (24,000 km).
Fluid Specifications
Brake Fluid:
DOT 4
Fluid Capacities
Engine Oil Capacity:
Approx. 3.4 L (3.6 US qt) with filter change
Coolant Capacity:
Approx. 2.5 L (2.6 US qt)
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, drive belt.
Potential Failures:
Some owners report occasional issues with the electronic throttle control (ETC) system or ABS sensor malfunctions, though generally robust.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries, Motorcycle & Engine division has a long history of producing innovative and reliable motorcycles across various segments.
Model Evolution
Vulcan Lineage:
The Vulcan line represents Kawasaki's cruiser and touring platform, evolving from smaller displacement V-twins to larger, more powerful touring models like the 1700 series.
1700 Series Introduction:
The 1700cc V-twin platform was introduced around 2009, replacing earlier 1500cc and 1600cc models, and formed the basis for the Voyager, Nomad, and Classic models.
Production
Production Period:
The VN1700 Voyager ABS was produced throughout the model years covered (2009-2012) and continued in subsequent years with minor updates.
🏆 Awards & Recognition
Recognitions
Industry Reviews:
Generally well-received by motorcycle journalists for its comfort, power, and value in the touring segment during its production years.
Ratings
Reliability Ratings:
Kawasaki motorcycles, particularly the larger displacement touring models, are generally rated highly for reliability.
Certifications
Emissions Standards:
The manual will contain specifications related to emissions control systems compliant with various regional standards (e.g., EPA, Euro).
Choosing a selection results in a full page refresh.