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2009-2012 Kawasaki KLX250 D-Tracker X Workshop Service Repair Manual Download 09 10 11 12 PDF

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$133.00
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The Kawasaki KLX250 D-Tracker X, produced between 2009 and 2012, represents a versatile dual-sport motorcycle known for its robust engineering and reliable performance. Designed for both on-road commuting and off-road exploration, this model combines the agility of a dirt bike with the practicality of a street-legal machine. Its liquid-cooled, four-stroke, 249cc engine, equipped with Digital Fuel Injection (DFI), provides efficient power delivery, while the 6-speed transmission ensures optimal performance across various riding conditions. The motorcycle features a capable suspension system, hydraulic disc brakes for reliable stopping power, and durable bodywork, making it a well-rounded choice for riders seeking adventure and everyday usability. This comprehensive Workshop Service Repair Manual, written in English, is an essential resource for maintaining and repairing your Kawasaki KLX250 D-Tracker X. It covers a wide array of systems, including the engine mechanicals, fuel system, cooling system, drivetrain, suspension, steering, brakes, and electrical and ignition systems. Detailed procedures for periodic maintenance, troubleshooting common issues, and complete repair or rebuilds are provided. The manual offers in-depth technical specifications, diagnostic procedures, and guidance on fluid types and service intervals, empowering DIY enthusiasts, home mechanics, and professional technicians to keep their vehicle in optimal condition. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D-Tracker X Codes Engine Codes: KLX250 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, and professional technicians working on Kawasaki KLX250 D-Tracker X models. Competitive Analysis Value Proposition: Offers significant cost savings and time efficiency for maintenance and repair, providing complete OEM-level information. Key Features Instant Access: Instant download allows immediate access to repair and maintenance information, eliminating shipping delays. Completeness: Described as the 'Most Complete OEM' manual, ensuring thorough coverage of all service and repair aspects. 📋 Manual Details Coverage Areas Applicable Model Years: 2009, 2010, 2011, 2012 Specific Model Designations: KLX250S9, KLX250V9, KLX250SA, KLX250VA, KLX250SB, KLX250VB, KLX250SC, KLX250VC Page Count Estimated Page Count: High (precise count not specified, but comprehensive OEM quality implies hundreds of pages) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Top End, Crankshaft, Transmission, Clutch, Engine Lubrication System Fuel System: Fuel System (DFI - Digital Fuel Injection), Fuel Pump, Carburetor (if applicable to specific sub-models not explicitly DFI), Mixture Screw, Pilot Jet, Main Jet, Slow Jet Cooling System: Cooling System, Radiator, Coolant Change Drivetrain: Final Drive, Drive Shaft, Primary Reduction Gear, Drive Train Suspension Steering: Suspension, Forks, Struts, Swingarm, Steering, Triple Tree, Linkage Brakes: Brakes, Rotors, Pads, Hydraulic System Electrical Ignition: Electrical System, Ignition System, Stator, Flywheel, Rectifier, Regulator, Starter, Battery, Lights, Switches, EFI (Electronic Fuel Injection) related components, Error Codes Frame Bodywork: Frame, Bodywork, Plastics, Fenders, Panels, Seat, Tank, Muffler, Exhaust Procedures Included Maintenance: Periodic Maintenance, Service Intervals, Fluid Changes (Engine Oil, Coolant), Filter Replacements Troubleshooting: Troubleshooting (No Spark, Starting Problems, EFI Errors), Problem Diagnosis, Error Code Interpretation Repair Rebuild: Engine Rebuild, Transmission Overhaul, Component Repair, Installation Procedures Diagnostics: Diagnostic Procedures, Technical Specifications for adjustments and settings Technical Depth Depth Of Information: Comprehensive OEM quality, covering basic maintenance to complete engine and chassis rebuilds. Includes detailed diagrams and instructions. Diagnostic Capability: Detailed troubleshooting guides for common and complex issues, including electrical and fuel system diagnostics. Specifications Detail: Includes torque specifications, valve clearance, bore, stroke, compression ratio, fluid viscosity, and other critical technical data. 📊 Manual Specifications File Format File Type: PDF Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPod, iPad, Android etc. Print Quality Printability: All pages are printable. Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single cylinder (specific engine codes not detailed in product info but typical for KLX250) Displacement: 249 cc (249 cubic centimeters) Bore X Stroke: 72.0 x 61.1 mm (Typical for this generation KLX250) Compression Ratio: 11.0:1 (Typical for this generation KLX250) Performance Horsepower: Approx. 22-23 HP (Actual figures may vary slightly by market and specific model year) Torque: Approx. 14-15 lb-ft (Actual figures may vary slightly by market and specific model year) Fuel System Fuel Delivery: Digital Fuel Injection (DFI) Fuel Type: Unleaded gasoline Fuel Capacity: Approx. 7.7 Liters (2.0 US gal) (Typical for KLX250S, D-Tracker X may vary) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmissions: N/A (Standard configuration) Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain 📐 Dimensions Exterior Length: Approx. 2,105 mm (82.9 in) (KLX250S, D-Tracker X may vary) Width: Approx. 800 mm (31.5 in) (KLX250S, D-Tracker X may vary) Height: Approx. 1,150 mm (45.3 in) (KLX250S, D-Tracker X may vary) Weights Curb Weight: Approx. 138 kg (304.2 lbs) (KLX250S, D-Tracker X may vary) Wheels Tires Front Tire Size: 80/100-21 M/C 51P (Typical for KLX250S, D-Tracker X may have different front wheel size) Rear Tire Size: 100/100-18 M/C...
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2009-2012 Kawasaki KLX250 D-Tracker X Workshop Service Repair Manual Download 09 10 11 12 PDF2009-2012 Kawasaki KLX250 D-Tracker X Workshop Service Repair Manual Download 09 10 11 12 PDF2009-2012 Kawasaki KLX250 D-Tracker X Workshop Service Repair Manual Download 09 10 11 12 PDF2009-2012 Kawasaki KLX250 D-Tracker X Workshop Service Repair Manual Download 09 10 11 12 PDF
The Kawasaki KLX250 D-Tracker X, produced between 2009 and 2012, represents a versatile dual-sport motorcycle known for its robust engineering and reliable performance. Designed for both on-road commuting and off-road exploration, this model combines the agility of a dirt bike with the practicality of a street-legal machine. Its liquid-cooled, four-stroke, 249cc engine, equipped with Digital Fuel Injection (DFI), provides efficient power delivery, while the 6-speed transmission ensures optimal performance across various riding conditions. The motorcycle features a capable suspension system, hydraulic disc brakes for reliable stopping power, and durable bodywork, making it a well-rounded choice for riders seeking adventure and everyday usability. This comprehensive Workshop Service Repair Manual, written in English, is an essential resource for maintaining and repairing your Kawasaki KLX250 D-Tracker X. It covers a wide array of systems, including the engine mechanicals, fuel system, cooling system, drivetrain, suspension, steering, brakes, and electrical and ignition systems. Detailed procedures for periodic maintenance, troubleshooting common issues, and complete repair or rebuilds are provided. The manual offers in-depth technical specifications, diagnostic procedures, and guidance on fluid types and service intervals, empowering DIY enthusiasts, home mechanics, and professional technicians to keep their vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250 D-Tracker X
Codes
Engine Codes:
KLX250
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, home mechanics, and professional technicians working on Kawasaki KLX250 D-Tracker X models.
Competitive Analysis
Value Proposition:
Offers significant cost savings and time efficiency for maintenance and repair, providing complete OEM-level information.
Key Features
Instant Access:
Instant download allows immediate access to repair and maintenance information, eliminating shipping delays.
Completeness:
Described as the 'Most Complete OEM' manual, ensuring thorough coverage of all service and repair aspects.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2009, 2010, 2011, 2012
Specific Model Designations:
KLX250S9, KLX250V9, KLX250SA, KLX250VA, KLX250SB, KLX250VB, KLX250SC, KLX250VC
Page Count
Estimated Page Count:
High (precise count not specified, but comprehensive OEM quality implies hundreds of pages)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Top End, Crankshaft, Transmission, Clutch, Engine Lubrication System
Fuel System:
Fuel System (DFI - Digital Fuel Injection), Fuel Pump, Carburetor (if applicable to specific sub-models not explicitly DFI), Mixture Screw, Pilot Jet, Main Jet, Slow Jet
Cooling System:
Cooling System, Radiator, Coolant Change
Drivetrain:
Final Drive, Drive Shaft, Primary Reduction Gear, Drive Train
Suspension Steering:
Suspension, Forks, Struts, Swingarm, Steering, Triple Tree, Linkage
Brakes:
Brakes, Rotors, Pads, Hydraulic System
Electrical Ignition:
Electrical System, Ignition System, Stator, Flywheel, Rectifier, Regulator, Starter, Battery, Lights, Switches, EFI (Electronic Fuel Injection) related components, Error Codes
Frame Bodywork:
Frame, Bodywork, Plastics, Fenders, Panels, Seat, Tank, Muffler, Exhaust
Procedures Included
Maintenance:
Periodic Maintenance, Service Intervals, Fluid Changes (Engine Oil, Coolant), Filter Replacements
Troubleshooting:
Troubleshooting (No Spark, Starting Problems, EFI Errors), Problem Diagnosis, Error Code Interpretation
Repair Rebuild:
Engine Rebuild, Transmission Overhaul, Component Repair, Installation Procedures
Diagnostics:
Diagnostic Procedures, Technical Specifications for adjustments and settings
Technical Depth
Depth Of Information:
Comprehensive OEM quality, covering basic maintenance to complete engine and chassis rebuilds. Includes detailed diagrams and instructions.
Diagnostic Capability:
Detailed troubleshooting guides for common and complex issues, including electrical and fuel system diagnostics.
Specifications Detail:
Includes torque specifications, valve clearance, bore, stroke, compression ratio, fluid viscosity, and other critical technical data.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPod, iPad, Android etc.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four-valve single cylinder (specific engine codes not detailed in product info but typical for KLX250)
Displacement:
249 cc (249 cubic centimeters)
Bore X Stroke:
72.0 x 61.1 mm (Typical for this generation KLX250)
Compression Ratio:
11.0:1 (Typical for this generation KLX250)
Performance
Horsepower:
Approx. 22-23 HP (Actual figures may vary slightly by market and specific model year)
Torque:
Approx. 14-15 lb-ft (Actual figures may vary slightly by market and specific model year)
Fuel System
Fuel Delivery:
Digital Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approx. 7.7 Liters (2.0 US gal) (Typical for KLX250S, D-Tracker X may vary)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmissions:
N/A (Standard configuration)
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,105 mm (82.9 in) (KLX250S, D-Tracker X may vary)
Width:
Approx. 800 mm (31.5 in) (KLX250S, D-Tracker X may vary)
Height:
Approx. 1,150 mm (45.3 in) (KLX250S, D-Tracker X may vary)
Weights
Curb Weight:
Approx. 138 kg (304.2 lbs) (KLX250S, D-Tracker X may vary)
Wheels Tires
Front Tire Size:
80/100-21 M/C 51P (Typical for KLX250S, D-Tracker X may have different front wheel size)
Rear Tire Size:
100/100-18 M/C 59P (Typical for KLX250S, D-Tracker X typically has 17-inch rear wheel)
Front Wheel Size:
21 inches (Typical for KLX250S, D-Tracker X typically has 17-inch front wheel)
Rear Wheel Size:
18 inches (Typical for KLX250S, D-Tracker X typically has 17-inch rear wheel)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings are typically not standardized like automobiles)
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Headlight, taillight, turn signals.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic motorcycle instrumentation – speedometer, odometer, trip meter, neutral indicator, etc.)
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 6,000 km (3,700 mi) or 6 months, whichever comes first (refer to manual for exact specifications).
Air Filter Cleaning Replacement:
Check every 3,000 km (1,800 mi), clean or replace as needed.
Spark Plug Replacement:
Typically every 12,000 km (7,500 mi) (refer to manual for exact specifications).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA or MA2 (Refer to manual for precise viscosity and classification).
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based), mixed with distilled water. Refer to manual for specific concentration and type.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Tires, brake pads, chain and sprockets, clutch plates are typical wear items.
Efi System Considerations:
While generally reliable, DFI systems require clean fuel and proper maintenance. Issues like dirty injectors or sensor failures can occur.
📚 Vehicle History
Brand Heritage
Kawasaki Offroad Legacy:
Kawasaki has a long-standing heritage in off-road and dual-sport motorcycles with the KLX lineage.
Model Evolution
Klx250 Development:
The KLX250 series has evolved over time, with this generation receiving updates including fuel injection.
Production
Production Period:
2009-2012 (as covered by this manual)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Not explicitly mentioned, but the KLX series generally garners praise for its versatility and off-road capability.
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