The Polaris Sportsman 500 EFI HO X2 Touring, produced from 2009 to 2012, represents a robust utility ATV designed for a variety of tasks and recreational activities. Known for its High Output (HO) engine and Electronic Fuel Injection (EFI) system, this model offers enhanced power, improved throttle response, and better fuel efficiency. The X2 Touring variant is distinguished by its versatile 2-up seating capability and a convertible cargo bed, making it suitable for recreational riders, farmers, hunters, and light utility users who require both passenger comfort and hauling capacity. Its liquid-cooled, 4-stroke SOHC engine, coupled with a Variable Transmission with engine braking, provides reliable performance across different terrains and demanding conditions. This comprehensive service and repair workshop manual provides detailed information for the maintenance and repair of the Polaris Sportsman 500 EFI HO X2 Touring. It covers all essential systems, including the engine, transmission, drivetrain, fuel system, electrical system, brakes, suspension, and steering. The manual includes step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, and critical technical specifications, such as torque values and fluid requirements. With over 500 pages of content, this English-language manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI HO X2 Touring Model Variant: X2 Touring Production Years Covered: 2009, 2010, 2011, 2012 Codes Engine Code Suffix: HO (High Output) Fuel Induction Code: EFI (Electronic Fuel Injection) 👋 Introduction Market Position Segment: Utility ATV Target User: Recreational riders, farmers, hunters, and light utility users. Competitive Analysis Key Competitors: Can-Am Outlander 500, Arctic Cat 500, Honda Foreman/Rancher series, Yamaha Grizzly 550. Key Features Versatility: The 'X2' designation typically implies a 2-up seating capability and a versatile cargo bed. Engine Performance: HO (High Output) engine designation suggests enhanced power and torque for its class. Fuel Efficiency: EFI system contributes to better fuel economy and throttle response compared to carbureted models. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: 500+ Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, component testing, lubrication system, cooling system, intake and exhaust systems. Transmission: Automatic transmission service, removal and installation, torque converter, gearcase, oil and filter changes. Drivetrain: All-wheel drive (AWD) system, front and rear driveshafts, differential service, CV joints, final drive. Fuel System: EFI system, fuel pump, injectors, fuel pressure regulator, throttle body, ECM diagnostics. Electrical System: Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system, lighting, wiring diagrams, fuses, relays. Brakes: Hydraulic brake system, brake lines, master cylinder, calipers, pads, rotors, bleeding procedures. Suspension: Front and rear suspension systems, shocks, springs, control arms, ball joints, bushings, alignment procedures. Steering: Steering column, tie rods, steering rack, power steering system (if applicable), alignment. Body And Chassis: Frame inspection, body panels, seats, racks, bumpers, fenders, removal and installation. Cooling System: Radiator, fan, coolant, thermostat, water pump, flushing and refilling. Exhaust System: Muffler, pipes, catalytic converter (if applicable), inspection and replacement. Wheels And Tires: Tire pressure, rotation, replacement, wheel torque specifications, lug nut patterns. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, battery maintenance, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code interpretation. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Overhaul Procedures: Detailed instructions for complete engine, transmission, and differential rebuilds. Wiring Diagrams: Comprehensive electrical system wiring diagrams with component identification. Torque Specifications: All critical torque values for fasteners and components. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine and transmission rebuilds). Diagnostic Capabilities: Advanced diagnostics for EFI system, electrical faults, and mechanical issues. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Image Resolution: High-resolution for clear viewing of diagrams and photos. Text Searchability: Searchable text for quick information retrieval. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 3-valve Displacement: 499 cc Bore X Stroke: 92 mm x 76 mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 30-33 HP (manufacturer dependent, actual will vary slightly). Torque: Estimated at 30-33 lb-ft (manufacturer dependent, actual will vary slightly). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Fuel Tank Capacity: 4.25 US gallons (16.1 L) 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) with Engine Braking Drive Modes: High, Low, Neutral, Reverse, Park Optional Optional Features: Not applicable for this model's core transmission. Features Gear Reduction: Standard for low-speed torque and climbing. Transmission...