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Download Polaris Sportsman XP 850 EPS 2009-2012 ATV Service Repair Workshop Manual PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP 850 Model Variant: XP 850 EPS Product Type: ATV Service Repair Workshop Manual Generation Model Years Covered: 2009, 2010, 2011, 2012 👋 Introduction Market Position Atv Segment: High-performance utility/recreational ATV Target User: Enthusiasts seeking advanced features and robust performance for various terrains, including trail riding, hunting, and demanding work Competitive Analysis Key Competitors: Can-Am Outlander, Yamaha Grizzly, Honda Foreman/Rubicon Key Features Engine Powerplant: 850cc ProStar engine Steering Assistance: Electronic Power Steering (EPS) for reduced steering effort and improved control Suspension System: Dual A-arm front and independent rear suspension (IRS) for superior comfort and traction Traction Management: On-Demand All-Wheel Drive (AWD) system Manual Utility: Comprehensive guide for DIY maintenance, repair, and performance tuning, crucial for owners of this advanced ATV 📋 Manual Details Coverage Areas Engine Service: Complete overhaul, diagnosis, repair, and tuning Drivetrain Service: Transmission, final drive, AWD system, axles Electrical System Service: Wiring diagrams, component testing, ignition, lighting, charging system Suspension And Steering: Front and rear suspension, steering system, EPS (Electronic Power Steering) Braking System Service: Hydraulic brake system, calipers, master cylinders, lines Body And Frame: Body panels, chassis, seating, storage Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements Troubleshooting Guides: Diagnostic procedures for common and uncommon issues Page Count Estimated Page Count: 500+ Manual Type Manual Classification: Factory Service Manual / Workshop Manual Language Language Of Manual: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: 1. Engine Assembly (Disassembly & Reassembly), 2. Cylinder Head & Valves, 3. Piston & Connecting Rod, 4. Crankshaft & Cylinder Block, 5. Lubrication System, 6. Cooling System, 7. Fuel System (Injection & Pump), 8. Ignition System, 9. Air Intake System Transmission And Drivetrain: 1. Transmission Assembly, 2. Drive Clutch (Primary), 3. Driven Clutch (Secondary), 4. Belt Replacement, 5. Gearcase & Final Drive, 6. All-Wheel Drive (AWD) System Operation & Service, 7. Drive Shafts & CV Joints Electrical And Electronic Systems: 1. Battery & Charging System, 2. Starting System, 3. Lighting System (Headlights, Taillights, Auxiliary), 4. Ignition System Components, 5. EFI (Electronic Fuel Injection) System Components, 6. EPS (Electronic Power Steering) System Diagnosis & Repair, 7. Diagnostic Codes & Troubleshooting, 8. Wiring Diagrams (Color-Coded where applicable) Chassis And Suspension: 1. Front Suspension (A-Arms, Shocks, Bushings), 2. Rear Suspension (Pro-Ride, Shocks, Bushings), 3. Steering System (Handlebars, Tie Rods), 4. EPS Unit Service, 5. Wheel Bearings, 6. Chassis Frame Inspection & Repair Braking And Wheel Systems: 1. Front & Rear Brake Caliper Service, 2. Master Cylinder Rebuild, 3. Brake Pad Replacement, 4. Brake Fluid Flush & Bleeding, 5. Wheel Hubs & Lug Nuts, 6. Tire & Wheel Specifications Procedures Included Maintenance Procedures: Oil change intervals, spark plug replacement, air filter cleaning/replacement, differential fluid service, brake fluid flush, coolant checks and changes, drive belt inspection and replacement, grease points Repair And Overhaul Procedures: Complete engine rebuild, transmission overhaul, suspension component replacement, steering system repair, EPS unit replacement, brake system overhaul, electrical component troubleshooting and replacement, fuel system cleaning and component replacement Diagnostic Procedures: Troubleshooting tables based on symptoms, fault code interpretation and resolution, specific component testing procedures for ignition, fuel, electrical, and EPS systems Assembly And Disassembly: Step-by-step instructions for complete teardown and reassembly of all major vehicle components Technical Depth Diagnostic Level: Advanced diagnostics including EFI system analysis and EPS fault finding Repair Scope: Complete overhaul of engine, transmission, and drivetrain components Electrical Depth: Detailed wiring diagrams, component testing specifications, and diagnostic flowcharts Specification Accuracy: Torque specifications, fluid capacities, tolerances, and clearance measurements 📊 Manual Specifications File Format Document Format: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Visual Clarity: High-resolution graphics, diagrams, and illustrations Print Readability: Designed for clear viewing and printing on standard paper sizes Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, Twin-Cylinder Displacement: 850cc Bore X Stroke: 93 mm x 69.7 mm (typical for this generation) Cooling System: Liquid-cooled Valve Train: SOHC (Single Overhead Camshaft) with 4 valves per cylinder Performance Horsepower: Approx. 70 HP (specifications may vary slightly by year) Torque: Approx. 60 ft-lbs (specifications may vary slightly by year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition System: Electronic Ignition, Dual Spark Plugs 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Transmission Features: Engine braking, High/Low/Neutral/Reverse/Park gearing Clutch System: Dual clutch system (Primary and Secondary) Optional Optional Gearboxes: N/A for this model/year range Features Final Drive: Sealed, chain/gear drive (rear), driveshaft with AWD engagement 📐 Dimensions Exterior Length: 83 in (210.8 cm) Width: 47.6 in (120.9 cm) Height: 49.5 in (125.7 cm) Wheelbase: 56.8 in (144.3 cm) Ground Clearance: 11.5 in (29.2 cm) Weights Dry Weight: Approx. 680 lbs (308 kg) Towing Capacity:...
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Type: Atv
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Sku: 27295
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Download Polaris Sportsman XP 850 EPS 2009-2012 ATV Service Repair Workshop Manual PDFDownload Polaris Sportsman XP 850 EPS 2009-2012 ATV Service Repair Workshop Manual PDFDownload Polaris Sportsman XP 850 EPS 2009-2012 ATV Service Repair Workshop Manual PDFDownload Polaris Sportsman XP 850 EPS 2009-2012 ATV Service Repair Workshop Manual PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman XP 850
Model Variant:
XP 850 EPS
Product Type:
ATV Service Repair Workshop Manual
Generation
Model Years Covered:
2009, 2010, 2011, 2012
👋 Introduction
Market Position
Atv Segment:
High-performance utility/recreational ATV
Target User:
Enthusiasts seeking advanced features and robust performance for various terrains, including trail riding, hunting, and demanding work
Competitive Analysis
Key Competitors:
Can-Am Outlander, Yamaha Grizzly, Honda Foreman/Rubicon
Key Features
Engine Powerplant:
850cc ProStar engine
Steering Assistance:
Electronic Power Steering (EPS) for reduced steering effort and improved control
Suspension System:
Dual A-arm front and independent rear suspension (IRS) for superior comfort and traction
Traction Management:
On-Demand All-Wheel Drive (AWD) system
Manual Utility:
Comprehensive guide for DIY maintenance, repair, and performance tuning, crucial for owners of this advanced ATV
📋 Manual Details
Coverage Areas
Engine Service:
Complete overhaul, diagnosis, repair, and tuning
Drivetrain Service:
Transmission, final drive, AWD system, axles
Electrical System Service:
Wiring diagrams, component testing, ignition, lighting, charging system
Suspension And Steering:
Front and rear suspension, steering system, EPS (Electronic Power Steering)
Braking System Service:
Hydraulic brake system, calipers, master cylinders, lines
Body And Frame:
Body panels, chassis, seating, storage
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues
Page Count
Estimated Page Count:
500+
Manual Type
Manual Classification:
Factory Service Manual / Workshop Manual
Language
Language Of Manual:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
1. Engine Assembly (Disassembly & Reassembly), 2. Cylinder Head & Valves, 3. Piston & Connecting Rod, 4. Crankshaft & Cylinder Block, 5. Lubrication System, 6. Cooling System, 7. Fuel System (Injection & Pump), 8. Ignition System, 9. Air Intake System
Transmission And Drivetrain:
1. Transmission Assembly, 2. Drive Clutch (Primary), 3. Driven Clutch (Secondary), 4. Belt Replacement, 5. Gearcase & Final Drive, 6. All-Wheel Drive (AWD) System Operation & Service, 7. Drive Shafts & CV Joints
Electrical And Electronic Systems:
1. Battery & Charging System, 2. Starting System, 3. Lighting System (Headlights, Taillights, Auxiliary), 4. Ignition System Components, 5. EFI (Electronic Fuel Injection) System Components, 6. EPS (Electronic Power Steering) System Diagnosis & Repair, 7. Diagnostic Codes & Troubleshooting, 8. Wiring Diagrams (Color-Coded where applicable)
Chassis And Suspension:
1. Front Suspension (A-Arms, Shocks, Bushings), 2. Rear Suspension (Pro-Ride, Shocks, Bushings), 3. Steering System (Handlebars, Tie Rods), 4. EPS Unit Service, 5. Wheel Bearings, 6. Chassis Frame Inspection & Repair
Braking And Wheel Systems:
1. Front & Rear Brake Caliper Service, 2. Master Cylinder Rebuild, 3. Brake Pad Replacement, 4. Brake Fluid Flush & Bleeding, 5. Wheel Hubs & Lug Nuts, 6. Tire & Wheel Specifications
Procedures Included
Maintenance Procedures:
Oil change intervals, spark plug replacement, air filter cleaning/replacement, differential fluid service, brake fluid flush, coolant checks and changes, drive belt inspection and replacement, grease points
Repair And Overhaul Procedures:
Complete engine rebuild, transmission overhaul, suspension component replacement, steering system repair, EPS unit replacement, brake system overhaul, electrical component troubleshooting and replacement, fuel system cleaning and component replacement
Diagnostic Procedures:
Troubleshooting tables based on symptoms, fault code interpretation and resolution, specific component testing procedures for ignition, fuel, electrical, and EPS systems
Assembly And Disassembly:
Step-by-step instructions for complete teardown and reassembly of all major vehicle components
Technical Depth
Diagnostic Level:
Advanced diagnostics including EFI system analysis and EPS fault finding
Repair Scope:
Complete overhaul of engine, transmission, and drivetrain components
Electrical Depth:
Detailed wiring diagrams, component testing specifications, and diagnostic flowcharts
Specification Accuracy:
Torque specifications, fluid capacities, tolerances, and clearance measurements
📊 Manual Specifications
File Format
Document Format:
Portable Document Format (PDF)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Visual Clarity:
High-resolution graphics, diagrams, and illustrations
Print Readability:
Designed for clear viewing and printing on standard paper sizes
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, Twin-Cylinder
Displacement:
850cc
Bore X Stroke:
93 mm x 69.7 mm (typical for this generation)
Cooling System:
Liquid-cooled
Valve Train:
SOHC (Single Overhead Camshaft) with 4 valves per cylinder
Performance
Horsepower:
Approx. 70 HP (specifications may vary slightly by year)
Torque:
Approx. 60 ft-lbs (specifications may vary slightly by year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition System:
Electronic Ignition, Dual Spark Plugs
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Transmission Features:
Engine braking, High/Low/Neutral/Reverse/Park gearing
Clutch System:
Dual clutch system (Primary and Secondary)
Optional
Optional Gearboxes:
N/A for this model/year range
Features
Final Drive:
Sealed, chain/gear drive (rear), driveshaft with AWD engagement
📐 Dimensions
Exterior
Length:
83 in (210.8 cm)
Width:
47.6 in (120.9 cm)
Height:
49.5 in (125.7 cm)
Wheelbase:
56.8 in (144.3 cm)
Ground Clearance:
11.5 in (29.2 cm)
Weights
Dry Weight:
Approx. 680 lbs (308 kg)
Towing Capacity:
1,500 lbs (680.4 kg)
Rack Capacity Front:
200 lbs (90.7 kg)
Rack Capacity Rear:
400 lbs (181.4 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear
Power Steering:
Electronic Power Steering (EPS) enhances stability and reduces fatigue
Traction Control:
On-Demand AWD for optimal grip in varied conditions
Passive Features
Lighting:
Dual 50W headlights, 25W taillight/brake light
Ergonomics:
Comfortable seating position and control layout for rider confidence
💡 Technology Features
Infotainment
Display Features:
Digital instrument cluster displaying speed, RPM, fuel level, gear indicator, AWD status, clock, trip meters
Driver Assistance
Power Steering:
Electronic Power Steering (EPS) with variable assist
Traction System:
Polaris's On-Demand AWD system automatically engages front drive when needed
Connectivity
Diagnostic Ports:
Proprietary diagnostic connectors for EFI system and potentially EPS module access (covered by manual)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months (whichever comes first)
Air Filter Cleaning:
Inspect every 50 hours, clean or replace as needed
Spark Plug Replacement:
Refer to manual for specific mileage/hour recommendation, generally every 250-500 hours
Drive Belt Inspection:
Inspect every 100 hours for wear and damage
Transmission Fluid Change:
Every 200 hours or 24 months (refer to manual for specific fluid type)
Fluid Specifications
Engine Oil Type:
Polaris PS-4 Full Synthetic 10W-50 (or equivalent meeting API, JASO specifications)
Engine Oil Capacity:
Approx. 2.4 quarts (2.3 L) with filter change
Transmission Gearcase Fluid:
Polaris AGL Synthetic Gearcase Lubricant (or equivalent)
Transmission Gearcase Capacity:
Approx. 12 oz (355 ml)
Coolant Type:
Ethylene Glycol Antifreeze (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
CV boots, tie rod ends, wheel bearings, brake pads, drive belt
Eps System Considerations:
Occasional electronic faults or loss of assist requiring diagnosis; covered in detail by the manual
Efi System Maintenance:
Importance of clean fuel and regular air filter maintenance to prevent injector issues
📚 Vehicle History
Brand Heritage
Polaris Atv Legacy:
Polaris is a pioneer in the ATV industry, known for innovation and off-road capability since the 1980s.
Model Evolution
Sportsman Lineage:
The Sportsman line represents Polaris's commitment to versatile, powerful, and comfortable ATVs. The XP 850 represents a significant leap in performance and technology within the Sportsman family.
Production
Manufacturing Origin:
Typically manufactured in North America (e.g., Roseau, Minnesota, USA)
Market Introduction Xp850:
The XP 850 was introduced as a flagship model showcasing Polaris's most advanced ATV technology at the time.
🏆 Awards & Recognition
Recognitions
Atv Performance Awards:
While specific awards may vary, the Sportsman XP 850 line generally received positive reviews for its power, handling, and feature set from off-road publications.
Ratings
Consumer Ratings:
Highly regarded by owners for its capabilities in various riding conditions.
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