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Yamaha GRIZZLY 550 FI 700 FI ATV Shop Manual 2009-2012

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 550 FI / 700 FI Vehicle Type: All-Terrain Vehicle (ATV) Product Name: Yamaha GRIZZLY 550 FI 700 FI ATV Shop Manual 2009-2012 PDF Download 👋 Introduction Market Position Target Audience: Grizzly 550 FI and 700 FI owners seeking to perform their own maintenance and repairs, as well as independent repair shops. Competitive Analysis Value Proposition: Offers significant cost savings by empowering owners to handle repairs and maintenance themselves, avoiding dealership labor charges. Key Features Ease Of Use: Designed with easy-to-follow, step-by-step instructions and clear visuals. Comprehensiveness: Covers all aspects of servicing, maintenance, and repair for the specified models and years. Technical Resources: Includes essential wiring diagrams and technical specifications crucial for accurate diagnostics. 📋 Manual Details Coverage Areas Covered Model Years: 2009, 2010, 2011, 2012 Covered Engine Types: All engine types for Grizzly 550 FI and 700 FI Page Count Estimated Page Count: Professional quality, in-depth manual (exact count not specified but implied to be comprehensive) Manual Type Type: Shop Manual / Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine service, diagnosis, repair, and overhaul Fuel System: Fuel injection system (FI) diagnosis, repair, and component testing Transmission: Automatic transmission (CVT) service, adjustment, and repair Drivetrain: Four-wheel drive (4WD) system, differentials, axles, and driveshafts Suspension: Front and rear suspension systems, shock absorbers, and A-arms Brakes: Hydraulic brake system, caliper, master cylinder, and bleeding procedures Electrical System: Wiring diagrams, starter system, charging system, lighting, ignition system, and ECU diagnosis Cooling System: Radiator, fan, thermostat, and coolant flow Exhaust System: Muffler, catalytic converter, and exhaust component inspection Chassis And Body: Frame inspection, body panel removal/installation, and controls Steering System: Handlebar, steering column, and tie rod assembly Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, lubrication, adjustments Troubleshooting: Systematic diagnostic procedures for common and uncommon issues Repair: Step-by-step repair instructions for all major and minor components Disassembly And Assembly: Detailed procedures for component removal, inspection, and reassembly Wiring Diagrams: Comprehensive and detailed electrical wiring diagrams for all systems Specifications: Torque specifications, tolerances, fluid capacities, and electrical values Technical Depth Depth: In-depth, professional-level coverage suitable for both DIY enthusiasts and professional mechanics Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs) and procedures for EFI systems 📊 Manual Specifications File Format File Type: PDF Compatibility: PC, MAC, Tablets, Smartphones, Linux Accessibility: Downloadable, Instant Delivery Print Quality Quality: Professional quality, high-resolution images and diagrams Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Grizzly 550 Engine Type: 499cc, Liquid-cooled, 4-stroke, SOHC, 4-valve Grizzly 700 Engine Type: 686cc, Liquid-cooled, 4-stroke, SOHC, 4-valve Performance Grizzly 550 Bore X Stroke: 95.0 mm x 70.0 mm Grizzly 700 Bore X Stroke: 100.0 mm x 85.0 mm Grizzly 550 Compression Ratio: 9.2:1 Grizzly 700 Compression Ratio: 9.2:1 Fuel System Induction: Mikuni 44mm throttle body, electronic fuel injection (EFI) Fuel Type: Unleaded gasoline Ignition: Digital TCI with 32-bit ECU 🔧 Transmission Standard Type: Yamaha's Ultramatic® V-belt automatic transmission with engine braking Optional Optional Features: High/Low range with reverse Features Drive System: On-Command® 4WD with 2WD/4WD and 4WD with differential lock 📐 Dimensions Exterior Grizzly 550 Length: 2,140 mm (84.3 in) Grizzly 700 Length: 2,140 mm (84.3 in) Grizzly 550 Width: 1,170 mm (46.1 in) Grizzly 700 Width: 1,170 mm (46.1 in) Grizzly 550 Height: 1,280 mm (50.4 in) Grizzly 700 Height: 1,280 mm (50.4 in) Weights Grizzly 550 Curb Weight: 278 kg (613 lbs) Grizzly 700 Curb Weight: 297 kg (655 lbs) Grizzly 550 Towing Capacity: 600 kg (1,322 lbs) Grizzly 700 Towing Capacity: 600 kg (1,322 lbs) Grizzly 550 Ground Clearance: 259 mm (10.2 in) Grizzly 700 Ground Clearance: 259 mm (10.2 in) 🛡️ Safety Features Ratings Vehicle Safety: ATVs are designed for off-road use; follow all safety warnings and recommendations. Manual details safe operating procedures. Active Features Braking System: Hydraulic disc brakes front and rear, with parking brake Passive Features Design Features: Sealed constant velocity (CV) boots, durable chassis construction 💡 Technology Features Infotainment Infotainment Features: N/A (Utility ATV, focus is on performance and functionality, not entertainment systems). Driver Assistance Assistance Features: Yamaha's Ultramatic® transmission and On-Command® 4WD system provide enhanced control and rider confidence. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/hour intervals (typically every 100 hours or annually). Air Filter Cleaning: Regular inspection and cleaning, especially in dusty conditions. Spark Plug Replacement: Refer to manual for recommended interval. Fluid Specifications Engine Oil Type: Yamaha's recommended Yamalube 4, SAE 10W-40 or 20W-50, API SG or higher (check manual for exact specification). Engine Oil Capacity: Refer to manual (typically around 2.3 liters for Grizzly 700, slightly less for 550). Gear Oil Type: Yamaha's recommended gear oil (e.g., SAE 80W-90 GL-5). Coolant Type:...
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Yamaha GRIZZLY 550 FI 700 FI ATV Shop Manual 2009-2012
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550 FI / 700 FI
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Name:
Yamaha GRIZZLY 550 FI 700 FI ATV Shop Manual 2009-2012 PDF Download
👋 Introduction
Market Position
Target Audience:
Grizzly 550 FI and 700 FI owners seeking to perform their own maintenance and repairs, as well as independent repair shops.
Competitive Analysis
Value Proposition:
Offers significant cost savings by empowering owners to handle repairs and maintenance themselves, avoiding dealership labor charges.
Key Features
Ease Of Use:
Designed with easy-to-follow, step-by-step instructions and clear visuals.
Comprehensiveness:
Covers all aspects of servicing, maintenance, and repair for the specified models and years.
Technical Resources:
Includes essential wiring diagrams and technical specifications crucial for accurate diagnostics.
📋 Manual Details
Coverage Areas
Covered Model Years:
2009, 2010, 2011, 2012
Covered Engine Types:
All engine types for Grizzly 550 FI and 700 FI
Page Count
Estimated Page Count:
Professional quality, in-depth manual (exact count not specified but implied to be comprehensive)
Manual Type
Type:
Shop Manual / Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, diagnosis, repair, and overhaul
Fuel System:
Fuel injection system (FI) diagnosis, repair, and component testing
Transmission:
Automatic transmission (CVT) service, adjustment, and repair
Drivetrain:
Four-wheel drive (4WD) system, differentials, axles, and driveshafts
Suspension:
Front and rear suspension systems, shock absorbers, and A-arms
Brakes:
Hydraulic brake system, caliper, master cylinder, and bleeding procedures
Electrical System:
Wiring diagrams, starter system, charging system, lighting, ignition system, and ECU diagnosis
Cooling System:
Radiator, fan, thermostat, and coolant flow
Exhaust System:
Muffler, catalytic converter, and exhaust component inspection
Chassis And Body:
Frame inspection, body panel removal/installation, and controls
Steering System:
Handlebar, steering column, and tie rod assembly
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, lubrication, adjustments
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues
Repair:
Step-by-step repair instructions for all major and minor components
Disassembly And Assembly:
Detailed procedures for component removal, inspection, and reassembly
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all systems
Specifications:
Torque specifications, tolerances, fluid capacities, and electrical values
Technical Depth
Depth:
In-depth, professional-level coverage suitable for both DIY enthusiasts and professional mechanics
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs) and procedures for EFI systems
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
PC, MAC, Tablets, Smartphones, Linux
Accessibility:
Downloadable, Instant Delivery
Print Quality
Quality:
Professional quality, high-resolution images and diagrams
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Grizzly 550 Engine Type:
499cc, Liquid-cooled, 4-stroke, SOHC, 4-valve
Grizzly 700 Engine Type:
686cc, Liquid-cooled, 4-stroke, SOHC, 4-valve
Performance
Grizzly 550 Bore X Stroke:
95.0 mm x 70.0 mm
Grizzly 700 Bore X Stroke:
100.0 mm x 85.0 mm
Grizzly 550 Compression Ratio:
9.2:1
Grizzly 700 Compression Ratio:
9.2:1
Fuel System
Induction:
Mikuni 44mm throttle body, electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline
Ignition:
Digital TCI with 32-bit ECU
🔧 Transmission
Standard
Type:
Yamaha's Ultramatic® V-belt automatic transmission with engine braking
Optional
Optional Features:
High/Low range with reverse
Features
Drive System:
On-Command® 4WD with 2WD/4WD and 4WD with differential lock
📐 Dimensions
Exterior
Grizzly 550 Length:
2,140 mm (84.3 in)
Grizzly 700 Length:
2,140 mm (84.3 in)
Grizzly 550 Width:
1,170 mm (46.1 in)
Grizzly 700 Width:
1,170 mm (46.1 in)
Grizzly 550 Height:
1,280 mm (50.4 in)
Grizzly 700 Height:
1,280 mm (50.4 in)
Weights
Grizzly 550 Curb Weight:
278 kg (613 lbs)
Grizzly 700 Curb Weight:
297 kg (655 lbs)
Grizzly 550 Towing Capacity:
600 kg (1,322 lbs)
Grizzly 700 Towing Capacity:
600 kg (1,322 lbs)
Grizzly 550 Ground Clearance:
259 mm (10.2 in)
Grizzly 700 Ground Clearance:
259 mm (10.2 in)
🛡️ Safety Features
Ratings
Vehicle Safety:
ATVs are designed for off-road use; follow all safety warnings and recommendations. Manual details safe operating procedures.
Active Features
Braking System:
Hydraulic disc brakes front and rear, with parking brake
Passive Features
Design Features:
Sealed constant velocity (CV) boots, durable chassis construction
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Utility ATV, focus is on performance and functionality, not entertainment systems).
Driver Assistance
Assistance Features:
Yamaha's Ultramatic® transmission and On-Command® 4WD system provide enhanced control and rider confidence.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically every 100 hours or annually).
Air Filter Cleaning:
Regular inspection and cleaning, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual for recommended interval.
Fluid Specifications
Engine Oil Type:
Yamaha's recommended Yamalube 4, SAE 10W-40 or 20W-50, API SG or higher (check manual for exact specification).
Engine Oil Capacity:
Refer to manual (typically around 2.3 liters for Grizzly 700, slightly less for 550).
Gear Oil Type:
Yamaha's recommended gear oil (e.g., SAE 80W-90 GL-5).
Coolant Type:
Permanent type antifreeze coolant, 50% solution with demineralized water.
Known Issues
Common Wear Items:
CV boots, wheel bearings, brake pads, drive belts (CVT).
Efi Diagnosis:
Manual provides guidance for troubleshooting EFI related errors, which can include sensor issues or fuel delivery problems.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and capable ATVs, with the Grizzly line being a benchmark in the utility ATV segment.
Model Evolution
Grizzly Development:
The Grizzly series has consistently evolved to incorporate advancements in engine technology, suspension, and rider comfort, with EFI becoming standard for improved performance and efficiency.
Production
Manufacturing Location:
Typically manufactured in Japan or at Yamaha's global production facilities.
🏆 Awards & Recognition
Recognitions
Grizzly Reputation:
The Yamaha Grizzly series is consistently recognized for its durability, reliability, and off-road capability within the utility ATV market.
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