Yamaha GRIZZLY 550 FI 700 FI ATV Digital Workshop Repair Manual 2009-2012
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 550 FI / Grizzly 700 FI Product Type: Digital Workshop Repair Manual Vehicle Type: ATV (All-Terrain Vehicle) Model Years Covered: 2009, 2010, 2011, 2012 ๐ Introduction Market Position Market Niche: Targeted at owners and independent mechanics seeking comprehensive DIY and professional repair solutions for Yamaha Grizzly ATVs. Competitive Analysis Value Proposition: Offers significant cost savings on service and repair compared to dealership labor rates, empowering users with detailed technical knowledge. Key Features Ease Of Use: User-friendly digital format, easy to navigate and print specific sections as needed, eliminating wear and tear of physical manuals. Content Quality: Mirroring professional technician resources, ensuring accuracy and completeness for all repair tasks. ๐ Manual Details Coverage Areas General Coverage: Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration procedures. Diagnostic Coverage: All diagnostic and repair procedures. Page Count Estimated Page Count: Extensive (exact number not specified, but described as 'complete'). Manual Type Manual Type: Workshop Repair Manual Language Language: English Format File Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Engine assembly, disassembly, component inspection, timing, fuel injection system, lubrication system, cooling system. Drivetrain: Transmission (primary drive and secondary drive systems), final drive, CV joints, propeller shafts. Chassis: Frame, suspension (front and rear), steering system, wheels, tires. Electrical: Ignition system, starting system, charging system, lighting, instrumentation, ECU, wiring diagrams. Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, EFI control. Brakes: Brake system components, hydraulic lines, master cylinder, calipers, discs. Body And Trim: Body panels, fenders, seats, handlebars, racks, guards. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, brake adjustments, battery care. Troubleshooting: Diagnostic procedures, common fault finding, error code interpretation (if applicable). Repair: Component replacement, assembly, disassembly, adjustments, calibration. Rebuilds: Complete engine rebuilds, transmission overhauls. Technical Depth Depth Of Information: Professional technician level, covering from basic checks to in-depth diagnostics and complete overhauls. ๐ Manual Specifications File Format File Format Details: Portable Document Format (PDF), compatible with most operating systems. Searchable text is assumed for effective use. Print Quality Print Quality: High quality, suitable for printing, includes photos, illustrations, and diagrams. Binding Type Binding Type: Digital (no physical binding required, printable on demand). Paper Type Paper Type For Printing: User printable on standard paper. โ๏ธ Engine Specifications Primary Engine Grizzly 550 Engine Type: 4-stroke, SOHC, 4-valve Grizzly 550 Displacement: 535cc Grizzly 700 Engine Type: 4-stroke, DOHC, 4-valve Grizzly 700 Displacement: 686cc Performance Cooling System: Liquid-cooled Ignition System: TCI (Transistor Controlled Ignition) Fuel System Fuel Delivery: Mikuni Electronic Fuel Injection (FI) with throttle body Fuel Type: Unleaded gasoline ๐ง Transmission Standard Transmission Type: Yamaha Ultramaticยฎ V-belt automatic transmission with engine braking Optional Gear Selection: H, L, N, R, P (Forward High, Forward Low, Neutral, Reverse, Park) Features Drive System: On-Commandยฎ 4WD, 2WD, and differential lock ๐ Dimensions Exterior Overall Length: Varies slightly between models (refer to specific model specs in manual) Overall Width: Varies slightly between models (refer to specific model specs in manual) Overall Height: Varies slightly between models (refer to specific model specs in manual) Weights Grizzly 550 Wet Weight: Approx. 273 kg (602 lbs) Grizzly 700 Wet Weight: Approx. 279 kg (615 lbs) Towing Capacity: 600 kg (1,322 lbs) Cargo Capacity: Front Rack: 45 kg (99 lbs), Rear Rack: 85 kg (187 lbs) ๐ก๏ธ Safety Features Ratings Safety Compliance: Meets applicable EPA emissions requirements and industry safety standards. Active Features Braking System: Hydraulic disc brakes (front and rear), often with sealed drum brakes on the 550 rear. Engine Braking: Integral part of the Ultramatic transmission for controlled descents. Passive Features Lighting: Dual 30W halogen headlights, 8W LED taillight. Ergonomics: Designed for rider comfort and control, with a focus on stability. ๐ก Technology Features Infotainment Display Features: Digital instrument cluster displaying speedometer, odometer, trip meter, clock, fuel gauge, transmission indicator, and 4WD mode. Driver Assistance Engine Management: Electronic Fuel Injection (EFI) with ECU for precise fuel and ignition control. Connectivity Charging System: 12V DC generator for powering electrical systems and charging the battery. ๐ง Maintenance Service Intervals Engine Oil Change: Recommended every 100 hours or 1,000 km (600 miles), whichever comes first (refer to manual for exact intervals). Air Filter Cleaning: Recommended every 20 hours or 200 km (120 miles), or more frequently in dusty conditions. Spark Plug Replacement: Recommended every 100 hours or 1,000 km (600 miles). Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher. Engine Oil Capacity: Approx. 2.0 L (2.1 US qt) without filter change; 2.2 L (2.3 US qt) with filter change. Coolant Type: Permanent antifreeze (ethylene glycol based) mixed with distilled water at a 1:1 ratio. Known Issues Common Wear Items: CV joint boots, front differential seals, drive belts (Ultramatic). Efi System Maintenance: Occasional injector cleaning may be beneficial in certain conditions. ๐ Vehicle History Brand Heritage Yamaha Atv...
Professional technician level, covering from basic checks to in-depth diagnostics and complete overhauls.
๐ Manual Specifications
File Format
File Format Details:
Portable Document Format (PDF), compatible with most operating systems. Searchable text is assumed for effective use.
Print Quality
Print Quality:
High quality, suitable for printing, includes photos, illustrations, and diagrams.
Binding Type
Binding Type:
Digital (no physical binding required, printable on demand).
Paper Type
Paper Type For Printing:
User printable on standard paper.
โ๏ธ Engine Specifications
Primary Engine
Grizzly 550 Engine Type:
4-stroke, SOHC, 4-valve
Grizzly 550 Displacement:
535cc
Grizzly 700 Engine Type:
4-stroke, DOHC, 4-valve
Grizzly 700 Displacement:
686cc
Performance
Cooling System:
Liquid-cooled
Ignition System:
TCI (Transistor Controlled Ignition)
Fuel System
Fuel Delivery:
Mikuni Electronic Fuel Injection (FI) with throttle body
Fuel Type:
Unleaded gasoline
๐ง Transmission
Standard
Transmission Type:
Yamaha Ultramaticยฎ V-belt automatic transmission with engine braking
Optional
Gear Selection:
H, L, N, R, P (Forward High, Forward Low, Neutral, Reverse, Park)
Features
Drive System:
On-Commandยฎ 4WD, 2WD, and differential lock
๐ Dimensions
Exterior
Overall Length:
Varies slightly between models (refer to specific model specs in manual)
Overall Width:
Varies slightly between models (refer to specific model specs in manual)
Overall Height:
Varies slightly between models (refer to specific model specs in manual)
Weights
Grizzly 550 Wet Weight:
Approx. 273 kg (602 lbs)
Grizzly 700 Wet Weight:
Approx. 279 kg (615 lbs)
Towing Capacity:
600 kg (1,322 lbs)
Cargo Capacity:
Front Rack: 45 kg (99 lbs), Rear Rack: 85 kg (187 lbs)
๐ก๏ธ Safety Features
Ratings
Safety Compliance:
Meets applicable EPA emissions requirements and industry safety standards.
Active Features
Braking System:
Hydraulic disc brakes (front and rear), often with sealed drum brakes on the 550 rear.
Engine Braking:
Integral part of the Ultramatic transmission for controlled descents.
Passive Features
Lighting:
Dual 30W halogen headlights, 8W LED taillight.
Ergonomics:
Designed for rider comfort and control, with a focus on stability.
๐ก Technology Features
Infotainment
Display Features:
Digital instrument cluster displaying speedometer, odometer, trip meter, clock, fuel gauge, transmission indicator, and 4WD mode.
Driver Assistance
Engine Management:
Electronic Fuel Injection (EFI) with ECU for precise fuel and ignition control.
Connectivity
Charging System:
12V DC generator for powering electrical systems and charging the battery.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Recommended every 100 hours or 1,000 km (600 miles), whichever comes first (refer to manual for exact intervals).
Air Filter Cleaning:
Recommended every 20 hours or 200 km (120 miles), or more frequently in dusty conditions.
Spark Plug Replacement:
Recommended every 100 hours or 1,000 km (600 miles).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Engine Oil Capacity:
Approx. 2.0 L (2.1 US qt) without filter change; 2.2 L (2.3 US qt) with filter change.
Coolant Type:
Permanent antifreeze (ethylene glycol based) mixed with distilled water at a 1:1 ratio.
Known Issues
Common Wear Items:
CV joint boots, front differential seals, drive belts (Ultramatic).
Efi System Maintenance:
Occasional injector cleaning may be beneficial in certain conditions.
๐ Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and high-performance ATVs since the introduction of the ATV concept.
Model Evolution
Grizzly Development:
The Grizzly line has consistently evolved, focusing on enhanced power, comfort, and off-road capability, with fuel injection becoming standard for improved performance and emissions.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or the United States.
๐ Awards & Recognition
Recognitions
Industry Awards:
While specific awards for these exact model years are not listed here, the Yamaha Grizzly line has consistently received positive reviews and accolades for its performance, reliability, and off-road capabilities from major powersports publications.
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