Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDF

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 550 / 700 Model Code 550: YFM5FG Model Code 700: YFM7FG Vehicle Type: All-Terrain Vehicle (ATV) Generation Production Years Covered: 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Vehicle Segment: High-performance, utility-focused All-Terrain Vehicle (ATV). Target Audience: Recreational riders, hunters, farmers, and off-road enthusiasts seeking reliability and capability. Competitive Analysis Key Competitors: Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander/Defender, Kawasaki Brute Force. Key Features Grizzly Reputation: Known for its robust build, reliable engine performance, and exceptional off-road capability, particularly in challenging terrain. Independent Rear Suspension Irs: A significant feature in this class, providing superior comfort and handling over rough terrain. 📋 Manual Details Coverage Areas Manual Title: Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDF Manual Type: Factory Service & Repair Workshop Manual Page Count Estimated Page Count: Over 800 pages (typical for comprehensive factory manuals of this era and scope) Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnostics, repair, and specifications for both 550cc and 700cc models. Fuel System: Fuel injection system (EFI) diagnosis, cleaning, component testing, fuel pump, injectors. Cooling System: Radiator, fan, thermostat, coolant flow, pressure testing. Exhaust System: Muffler, catalytic converter, exhaust pipe removal and installation, leak testing. Transmission Drivetrain: CVT (Continuously Variable Transmission) maintenance, belt inspection/replacement, roller weights, clutch assembly, gearbox service, final drive, driveshafts, CV joints. Suspension System: Front and rear suspension components, shock absorbers, springs, bushings, alignment. Braking System: Hydraulic disc brakes (front and rear), brake pads, rotors, calipers, brake lines, master cylinder, bleeding procedures. Steering System: Handlebar assembly, steering stem, tie rods, steering knuckle, wheel alignment. Electrical System: Ignition system, battery, charging system (stator, regulator/rectifier), lighting, starter motor, wiring diagrams, fuses, relays. Electronic Control Unit ECU: EFI system control, diagnostic trouble codes (DTCs), sensor readings. Body Frame: Chassis, frame inspection, plastic body panels, fenders, racks, seat removal/installation. Wheel Tires: Wheel specifications, tire pressures, lug nut torque, bearing maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, air filter cleaning/replacement, spark plug checks. Troubleshooting Diagnostics: Step-by-step diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting. Engine Repair: Top-end rebuild (cylinder head, piston), bottom-end rebuild (crankshaft, connecting rod), valve adjustments, timing chain inspection. Transmission Repair: CVT belt replacement, clutch servicing, gearbox disassembly and reassembly. Brake System Repair: Brake bleeding, caliper overhaul, master cylinder replacement, pad/rotor replacement. Electrical Component Replacement: Starter motor, alternator/stator, regulator/rectifier, ignition coil replacement. Suspension Component Replacement: Shock absorber replacement, bushing replacement. Wiring Diagrams: Detailed electrical schematics for all systems. Technical Depth Depth Level: Comprehensive factory-level detail, covering everything from routine maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Includes procedures for reading and interpreting diagnostic trouble codes (DTCs) from the ECU. Special Tools: Lists required special tools for specific procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution scans, typically suitable for printing. Clear diagrams and text. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Simulation: N/A (Digital Download) Searchability Text Search: Likely text-searchable PDF for efficient information retrieval. Access Licensing: No expiry dates, perpetual access after download. ⚙️ Engine Specifications Primary Engine 550 Engine Type 550: 4-stroke, SOHC, liquid-cooled, 4-valve single-cylinder Displacement 550: 530cc Primary Engine 700 Engine Type 700: 4-stroke, DOHC, liquid-cooled, 4-valve single-cylinder Displacement 700: 686cc Performance Horsepower Approx: Approx. 45-50 HP (for 700 model, varies slightly by region/tuning) Torque Approx: Approx. 40-45 lb-ft (for 700 model) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded gasoline (87 octane recommended) Ignition Ignition System: TC I (Transistor Controlled Ignition) Lubrication Oil Type Recommendation: Yamalube 4 (API SG, SF, SH, SJ or higher) SAE 10W-30 or 20W-40 Oil Capacity W Filter: Approx. 2.2 L (2.3 US qt) for 700 model 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic®) Drive System: Shaft drive, selectable 2WD/4WD with locking front differential Optional Gear Selection: High, Low, Neutral, Reverse, Park Features Engine Braking: Utilizes the Ultramatic® system for natural engine braking on descents. Cv Belt Part Number Example: 5UH-17641-00-00 (for 700 model, always verify with VIN) Gearbox Oil Type: Yamalube Gear Oil 80W Gearbox Oil Capacity: Approx. 0.6 L (0.63 US qt) 📐 Dimensions Exterior 700 Overall Length: Approx. 82.1 in (2,085 mm) Overall Width: Approx. 45.5 in (1,155 mm) Overall Height: Approx. 49.2 in (1,250 mm) Wheelbase: Approx. 50.2 in (1,275 mm) Weights 700 Curb Weight: Approx. 625 lbs (283 kg) with all standard equipment and fluids Cargo Front Rack Capacity: Approx. 99 lbs (45 kg) Rear Rack Capacity: Approx. 187 lbs (85 kg) Towing Capacity Towing Rating: 1,322 lbs (600 kg) Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheels Wheel Bolt Pattern: 4x110mm 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI standards (where applicable for ATVs...

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Type: Atv

Vendor:

Sku: 81869

Collections: ALL ATV Powersports

Tags: 2009 2010 2011 2012 2013 ATV Grizzly 550 Grizzly 700 Grizzly Models Powersports Yamaha YFM5FG YFM7FG

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 550 / 700

Model Code 550:

YFM5FG

Model Code 700:

YFM7FG

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Production Years Covered:

2009, 2010, 2011, 2012, 2013

👋 Introduction

Market Position

Vehicle Segment:

High-performance, utility-focused All-Terrain Vehicle (ATV).

Target Audience:

Recreational riders, hunters, farmers, and off-road enthusiasts seeking reliability and capability.

Competitive Analysis

Key Competitors:

Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander/Defender, Kawasaki Brute Force.

Key Features

Grizzly Reputation:

Known for its robust build, reliable engine performance, and exceptional off-road capability, particularly in challenging terrain.

Independent Rear Suspension Irs:

A significant feature in this class, providing superior comfort and handling over rough terrain.

📋 Manual Details

Coverage Areas

Manual Title:

Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDF

Manual Type:

Factory Service & Repair Workshop Manual

Page Count

Estimated Page Count:

Over 800 pages (typical for comprehensive factory manuals of this era and scope)

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine overhaul, diagnostics, repair, and specifications for both 550cc and 700cc models.

Fuel System:

Fuel injection system (EFI) diagnosis, cleaning, component testing, fuel pump, injectors.

Cooling System:

Radiator, fan, thermostat, coolant flow, pressure testing.

Exhaust System:

Muffler, catalytic converter, exhaust pipe removal and installation, leak testing.

Transmission Drivetrain:

CVT (Continuously Variable Transmission) maintenance, belt inspection/replacement, roller weights, clutch assembly, gearbox service, final drive, driveshafts, CV joints.

Suspension System:

Front and rear suspension components, shock absorbers, springs, bushings, alignment.

Braking System:

Hydraulic disc brakes (front and rear), brake pads, rotors, calipers, brake lines, master cylinder, bleeding procedures.

Steering System:

Handlebar assembly, steering stem, tie rods, steering knuckle, wheel alignment.

Electrical System:

Ignition system, battery, charging system (stator, regulator/rectifier), lighting, starter motor, wiring diagrams, fuses, relays.

Electronic Control Unit ECU:

EFI system control, diagnostic trouble codes (DTCs), sensor readings.

Body Frame:

Chassis, frame inspection, plastic body panels, fenders, racks, seat removal/installation.

Wheel Tires:

Wheel specifications, tire pressures, lug nut torque, bearing maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication points, air filter cleaning/replacement, spark plug checks.

Troubleshooting Diagnostics:

Step-by-step diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting.

Engine Repair:

Top-end rebuild (cylinder head, piston), bottom-end rebuild (crankshaft, connecting rod), valve adjustments, timing chain inspection.

Transmission Repair:

CVT belt replacement, clutch servicing, gearbox disassembly and reassembly.

Brake System Repair:

Brake bleeding, caliper overhaul, master cylinder replacement, pad/rotor replacement.

Electrical Component Replacement:

Starter motor, alternator/stator, regulator/rectifier, ignition coil replacement.

Suspension Component Replacement:

Shock absorber replacement, bushing replacement.

Wiring Diagrams:

Detailed electrical schematics for all systems.

Technical Depth

Depth Level:

Comprehensive factory-level detail, covering everything from routine maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Includes procedures for reading and interpreting diagnostic trouble codes (DTCs) from the ECU.

Special Tools:

Lists required special tools for specific procedures.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Image Resolution:

High-resolution scans, typically suitable for printing. Clear diagrams and text.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Simulation:

N/A (Digital Download)

Searchability

Text Search:

Likely text-searchable PDF for efficient information retrieval.

Access

Licensing:

No expiry dates, perpetual access after download.

⚙️ Engine Specifications

Primary Engine 550

Engine Type 550:

4-stroke, SOHC, liquid-cooled, 4-valve single-cylinder

Displacement 550:

530cc

Primary Engine 700

Engine Type 700:

4-stroke, DOHC, liquid-cooled, 4-valve single-cylinder

Displacement 700:

686cc

Performance

Horsepower Approx:

Approx. 45-50 HP (for 700 model, varies slightly by region/tuning)

Torque Approx:

Approx. 40-45 lb-ft (for 700 model)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Mikuni throttle body

Fuel Type:

Unleaded gasoline (87 octane recommended)

Ignition

Ignition System:

TC I (Transistor Controlled Ignition)

Lubrication

Oil Type Recommendation:

Yamalube 4 (API SG, SF, SH, SJ or higher) SAE 10W-30 or 20W-40

Oil Capacity W Filter:

Approx. 2.2 L (2.3 US qt) for 700 model

🔧 Transmission

Standard

Transmission Type:

Automatic (Yamaha Ultramatic®)

Drive System:

Shaft drive, selectable 2WD/4WD with locking front differential

Optional

Gear Selection:

High, Low, Neutral, Reverse, Park

Features

Engine Braking:

Utilizes the Ultramatic® system for natural engine braking on descents.

Cv Belt Part Number Example:

5UH-17641-00-00 (for 700 model, always verify with VIN)

Gearbox Oil Type:

Yamalube Gear Oil 80W

Gearbox Oil Capacity:

Approx. 0.6 L (0.63 US qt)

📐 Dimensions

Exterior 700

Overall Length:

Approx. 82.1 in (2,085 mm)

Overall Width:

Approx. 45.5 in (1,155 mm)

Overall Height:

Approx. 49.2 in (1,250 mm)

Wheelbase:

Approx. 50.2 in (1,275 mm)

Weights 700

Curb Weight:

Approx. 625 lbs (283 kg) with all standard equipment and fluids

Cargo

Front Rack Capacity:

Approx. 99 lbs (45 kg)

Rear Rack Capacity:

Approx. 187 lbs (85 kg)

Towing Capacity

Towing Rating:

1,322 lbs (600 kg)

Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheels

Wheel Bolt Pattern:

4x110mm

🛡️ Safety Features

Ratings

Atv Safety Standards:

Complies with ANSI standards (where applicable for ATVs of this era).

Active Features

Selectable 4Wd:

Allows riders to choose between 2WD and 4WD for optimal traction.

Locking Differential:

Front differential lock for maximum traction in extremely challenging conditions.

Engine Braking:

Provides controlled descents without excessive brake wear.

Passive Features

Front And Rear Disc Brakes:

Offer strong and reliable stopping power.

Sealed Drive System:

Protects CV joints and drive shafts from water and debris.

Warnings

Operator Training:

Manual emphasizes operator training, use of protective gear (helmet, eye protection, etc.), and safe riding practices.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (ATVs of this era do not typically feature complex infotainment systems; focus is on mechanical and electrical functionality).

Driver Assistance

Assist Features:

Selectable 4WD and locking differential are key technological aids for traction and control.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals Example 700

Engine Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 1,000 km (600 miles) or 3 months, or more frequently in dusty conditions.

Spark Plug Replacement Interval:

Every 10,000 km (6,000 miles) or 24 months.

Cv Belt Inspection Interval:

Every 1,000 km (600 miles) or 6 months.

Brake Fluid Replacement Interval:

Every 2 years.

Fluid Specifications

Engine Oil Spec:

Yamalube 4 (API SG, SF, SH, SJ or higher) SAE 10W-30 or 20W-40

Gearbox Oil Spec:

Yamalube Gear Oil 80W

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid

Coolant Spec:

Permanent type antifreeze coolant (50% solution of ethylene glycol and de-ionized water)

Known Issues

Cv Belt Wear:

Like all CVTs, belt wear is a common maintenance item. Regular inspection and replacement are crucial for performance.

Wiring Harness Protection:

Some owners report instances of wiring harness abrasion; careful routing and protection are recommended during maintenance.

Throttle Position Sensor Tps:

ocasional issues with TPS calibration or failure can cause running problems; the manual will detail diagnostic procedures.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long and respected history in ATV manufacturing, known for innovation and durability since the introduction of the Tri-Moto in the early 1980s.

Model Evolution

Grizzly Lineage:

The Grizzly line has consistently been a benchmark for off-road performance and utility. The 550 and 700 models built upon the success of earlier generations, refining the chassis, suspension, and engine performance.

Production

Manufacturing Location:

Primarily manufactured in Japan, reflecting Yamaha's commitment to quality engineering.

🏆 Awards & Recognition

Recognitions

General Reputation:

The Yamaha Grizzly series has consistently received high praise from industry publications and owners for its reliability, durability, and capability in various off-road conditions. While specific 'awards' for a particular model year are less common in the ATV world compared to automobiles, the Grizzly line is a perennial favorite.