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Mitsubishi i-MiEV 2009-2016 Workshop Repair & Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: i-MiEV Model Variants: Peugeot iOn, Citroรซn C-Zero Generation Production Years: 2009-2016 ๐Ÿ‘‹ Introduction Market Position Market Niche: Compact, urban electric vehicle, known for its distinctive Kei-car inspired design and zero-emission operation. Competitive Analysis Competitors: Nissan Leaf, Chevrolet Volt (early models), smaller city cars with hybrid or electric options. Key Features Unique Selling Points: Compact size for urban maneuverability, all-electric powertrain, unique styling, cost-effective (relative to early EVs). Manual Value Proposition Value: Provides dealer-level diagnostic and repair information, crucial for maintaining the complex EV systems and ensuring longevity of the vehicle. Saves significant costs compared to dealership service. ๐Ÿ“‹ Manual Details Coverage Areas Covered Years: 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016 Manual Type Type: Workshop Repair & Service Manual Language Language: English (Assumed, based on typical workshop manuals) Format Format: ISO CD image Operating System Compatibility: Windows (32-bit) ๐Ÿ“– Manual Coverage Systems Covered Engine: High-voltage electric motor, Battery system (HV battery, BMS), DC-DC converter, onboard charger, powertrain control module (PCM), cooling systems (battery, motor, electronics). Transmission: Single-speed reduction gear, differential, driveshafts, EV transmission control. Chassis: Frame, suspension (front and rear), steering system, braking system (including regenerative braking), wheels, tires. Electrical: 12V auxiliary battery system, lighting (headlights, taillights, interior), power windows, door locks, mirrors, wipers, climate control system, infotainment, high-voltage cabling and safety systems, CAN bus communication, diagnostic connectors. Bodywork: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, safety restraints (airbags, seatbelts). Procedures Included Maintenance: Scheduled maintenance, fluid checks and replacements (coolant for electronics, brake fluid), tire rotation, battery health checks, 12V battery service. Diagnostics: Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs), using scan tools, component testing. Repair: Component removal and installation (motor, battery modules, charger, inverter, suspension components, brake system), body repair, interior component repair, electrical system troubleshooting and repair. Rebuild Refurbish Restore: Detailed disassembly, inspection, and reassembly procedures for key components, including specialized EV components. Technical Depth Depth: Comprehensive, covering basic maintenance to complex electrical and powertrain diagnostics and repair, suitable for professional mechanics and advanced DIY enthusiasts. Includes detailed exploded views and schematics. ๐Ÿ“Š Manual Specifications File Format File Type: ISO CD Image (Requires burning to disc or mounting as a virtual drive) Searchability: Likely searchable PDF or HTML content within the ISO, enabling quick access to information. Print Quality Quality: Official factory manual quality, implying clear diagrams, legible text, and accurate illustrations. Binding Type Binding: Digital (ISO image), not applicable to physical binding. Paper Type Paper Type: Digital (ISO image), not applicable to physical paper type. โš™๏ธ Engine Specifications Primary Engine Powertrain Type: All-Electric Vehicle (BEV) Motor Type: Permanent Magnet Synchronous Motor (PMSM) Peak Horsepower: 67 hp (49 kW) Peak Torque: 133 lb-ft (180 Nm) Battery System Battery Type: Lithium-ion (Li-ion) Battery Capacity: Approx. 16 kWh Fuel System Fuel Type: Electricity Charging System Charging Ports: J1772 (Type 1) standard AC charging, CHAdeMO DC fast charging (on certain models/regions). Onboard Charger Capacity: 3.3 kW (standard) ๐Ÿ”ง Transmission Standard Type: Single-speed reduction gear transmission Optional Optional Types: Not applicable, single-speed is standard. Features Drive Layout: Rear-wheel drive (RWD) Transmission Fluid Type: Specific EV reduction gear fluid (refer to manual for exact specification, e.g., Mitsubishi DiaQueen Eco-Drive Gear Oil). ๐Ÿ“ Dimensions Exterior Overall Length: Approx. 3,475 mm (136.8 in) Overall Width: Approx. 1,550 mm (61.0 in) Overall Height: Approx. 1,600 mm (63.0 in) Wheelbase: Approx. 2,550 mm (100.4 in) Weights Curb Weight: Approx. 1,100-1,150 kg (2,425-2,535 lbs) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Rating: Typically 3-star overall in early Euro NCAP tests (varied by specific trim and year). Active Features Active Safety Systems: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ASC (Active Stability Control). Passive Features Passive Safety Features: Front airbags, side airbags, curtain airbags, seatbelt pretensioners, ISOFIX child seat anchors. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic infotainment system often included navigation, radio (AM/FM), CD player (on some trims), and auxiliary input. Limited touch screen functionality on earlier models. Driver Assistance Driver Assistance Features: Standard ABS, EBD, ASC. Limited advanced driver-assistance systems (ADAS) compared to modern EVs. Connectivity Connectivity Options: Limited connectivity, primarily focused on vehicle diagnostics and charging status. No advanced smartphone integration or over-the-air updates typical of newer EVs. Ev Specific Technology Regenerative Braking: System designed to capture kinetic energy during deceleration and convert it back into electrical energy to recharge the battery. Battery Management System: Crucial component for monitoring battery health, temperature, state of charge, and ensuring safe operation. Diagnosing BMS faults is a key function of this manual. ๐Ÿ”ง Maintenance Service Intervals General Schedule: 12-month or 15,000 km (9,300 miles) intervals for general checks, with specific checks for battery health and cooling systems at longer intervals. Refer to the manual for precise schedules. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (refer to manual for exact specification) Coolant Type: Specific for...
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Mitsubishi i-MiEV 2009-2016 Workshop Repair & Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
i-MiEV
Model Variants:
Peugeot iOn, Citroรซn C-Zero
Generation
Production Years:
2009-2016
๐Ÿ‘‹ Introduction
Market Position
Market Niche:
Compact, urban electric vehicle, known for its distinctive Kei-car inspired design and zero-emission operation.
Competitive Analysis
Competitors:
Nissan Leaf, Chevrolet Volt (early models), smaller city cars with hybrid or electric options.
Key Features
Unique Selling Points:
Compact size for urban maneuverability, all-electric powertrain, unique styling, cost-effective (relative to early EVs).
Manual Value Proposition
Value:
Provides dealer-level diagnostic and repair information, crucial for maintaining the complex EV systems and ensuring longevity of the vehicle. Saves significant costs compared to dealership service.
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Years:
2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016
Manual Type
Type:
Workshop Repair & Service Manual
Language
Language:
English (Assumed, based on typical workshop manuals)
Format
Format:
ISO CD image
Operating System Compatibility:
Windows (32-bit)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
High-voltage electric motor, Battery system (HV battery, BMS), DC-DC converter, onboard charger, powertrain control module (PCM), cooling systems (battery, motor, electronics).
Transmission:
Single-speed reduction gear, differential, driveshafts, EV transmission control.
Chassis:
Frame, suspension (front and rear), steering system, braking system (including regenerative braking), wheels, tires.
Electrical:
12V auxiliary battery system, lighting (headlights, taillights, interior), power windows, door locks, mirrors, wipers, climate control system, infotainment, high-voltage cabling and safety systems, CAN bus communication, diagnostic connectors.
Bodywork:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, safety restraints (airbags, seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and replacements (coolant for electronics, brake fluid), tire rotation, battery health checks, 12V battery service.
Diagnostics:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs), using scan tools, component testing.
Repair:
Component removal and installation (motor, battery modules, charger, inverter, suspension components, brake system), body repair, interior component repair, electrical system troubleshooting and repair.
Rebuild Refurbish Restore:
Detailed disassembly, inspection, and reassembly procedures for key components, including specialized EV components.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complex electrical and powertrain diagnostics and repair, suitable for professional mechanics and advanced DIY enthusiasts. Includes detailed exploded views and schematics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
ISO CD Image (Requires burning to disc or mounting as a virtual drive)
Searchability:
Likely searchable PDF or HTML content within the ISO, enabling quick access to information.
Print Quality
Quality:
Official factory manual quality, implying clear diagrams, legible text, and accurate illustrations.
Binding Type
Binding:
Digital (ISO image), not applicable to physical binding.
Paper Type
Paper Type:
Digital (ISO image), not applicable to physical paper type.
โš™๏ธ Engine Specifications
Primary Engine
Powertrain Type:
All-Electric Vehicle (BEV)
Motor Type:
Permanent Magnet Synchronous Motor (PMSM)
Peak Horsepower:
67 hp (49 kW)
Peak Torque:
133 lb-ft (180 Nm)
Battery System
Battery Type:
Lithium-ion (Li-ion)
Battery Capacity:
Approx. 16 kWh
Fuel System
Fuel Type:
Electricity
Charging System
Charging Ports:
J1772 (Type 1) standard AC charging, CHAdeMO DC fast charging (on certain models/regions).
Onboard Charger Capacity:
3.3 kW (standard)
๐Ÿ”ง Transmission
Standard
Type:
Single-speed reduction gear transmission
Optional
Optional Types:
Not applicable, single-speed is standard.
Features
Drive Layout:
Rear-wheel drive (RWD)
Transmission Fluid Type:
Specific EV reduction gear fluid (refer to manual for exact specification, e.g., Mitsubishi DiaQueen Eco-Drive Gear Oil).
๐Ÿ“ Dimensions
Exterior
Overall Length:
Approx. 3,475 mm (136.8 in)
Overall Width:
Approx. 1,550 mm (61.0 in)
Overall Height:
Approx. 1,600 mm (63.0 in)
Wheelbase:
Approx. 2,550 mm (100.4 in)
Weights
Curb Weight:
Approx. 1,100-1,150 kg (2,425-2,535 lbs)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Rating:
Typically 3-star overall in early Euro NCAP tests (varied by specific trim and year).
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ASC (Active Stability Control).
Passive Features
Passive Safety Features:
Front airbags, side airbags, curtain airbags, seatbelt pretensioners, ISOFIX child seat anchors.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic infotainment system often included navigation, radio (AM/FM), CD player (on some trims), and auxiliary input. Limited touch screen functionality on earlier models.
Driver Assistance
Driver Assistance Features:
Standard ABS, EBD, ASC. Limited advanced driver-assistance systems (ADAS) compared to modern EVs.
Connectivity
Connectivity Options:
Limited connectivity, primarily focused on vehicle diagnostics and charging status. No advanced smartphone integration or over-the-air updates typical of newer EVs.
Ev Specific Technology
Regenerative Braking:
System designed to capture kinetic energy during deceleration and convert it back into electrical energy to recharge the battery.
Battery Management System:
Crucial component for monitoring battery health, temperature, state of charge, and ensuring safe operation. Diagnosing BMS faults is a key function of this manual.
๐Ÿ”ง Maintenance
Service Intervals
General Schedule:
12-month or 15,000 km (9,300 miles) intervals for general checks, with specific checks for battery health and cooling systems at longer intervals. Refer to the manual for precise schedules.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Coolant Type:
Specific for high-voltage battery and power electronics cooling systems. Likely a silicate-free, long-life coolant (refer to manual for exact specification).
Known Issues
Common Problems:
Battery degradation over time (common to all EVs), potential issues with onboard charger or DC-DC converter, HVAC system performance in extreme temperatures, charging port issues.
Manual Utility For Issues:
The manual is essential for diagnosing and troubleshooting these EV-specific issues, including battery management system (BMS) faults and power inverter diagnostics.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage Focus:
Mitsubishi has a history of innovation in electric vehicle technology, stemming from earlier concepts and production models.
Model Evolution
Evolutionary Path:
The i-MiEV is a production version of Mitsubishi's electric vehicle development, building on the i concept. It was one of the earliest mass-produced fully electric city cars.
Production
Manufacturing Locations:
Primarily manufactured in Japan.
๐Ÿ† Awards & Recognition
Recognitions
Awards Or Recognitions:
While not winning major 'Car of the Year' awards, the i-MiEV was recognized as a pioneering effort in the mass-market EV segment and a significant step in urban sustainable mobility. It was often praised for its compact dimensions and maneuverability.
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