🏷️ Basic Information Identification Make: Gilera Model: GP800 I.E. Year: 2009 Product Type: Factory Service Repair Manual Codes Chassis Code: Not specified in product data Engine Code: Not specified in product data, but indicative of an 800cc Gilera V-twin 👋 Introduction Market Position Segment: Sport-touring scooter, high-performance maxi-scooter. Target Audience: Owners, independent repair shops, mechanics seeking in-depth knowledge of the Gilera GP800. Competitive Analysis Key Competitors: Suzuki Burgman 650, Yamaha TMAX 500, Aprilia SRV 850 (later model, but sharing platform), BMW C650GT. Key Features Vehicle Highlights: Powerful V-twin engine, advanced CVT transmission, substantial underseat storage, touring comfort. Manual Value Proposition Benefit To User: Empowers owners and technicians to perform accurate diagnostics, maintenance, and repairs, saving time and money while ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive repair and maintenance for the Gilera GP800 I.E. 2009 model. Page Count Estimated Page Count: Estimated 300-400 pages (typical for this type of comprehensive service manual). Manual Type Type: Factory Service Repair Manual Language Language: Likely English (based on product description and common availability for international markets). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, tuning, lubrication, cooling system, fuel injection system (I.E.), exhaust system. Transmission: Automatic CVT transmission overhaul, belt inspection and replacement, clutch operation, gearbox oil. Chassis: Frame inspection, steering system, front fork and suspension, rear shock absorber, swingarm, bearings. Brakes: Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake pads, brake fluid specifications and bleeding procedures. Electrical: Wiring diagrams, battery, starter system, charging system, ignition system, lighting, indicators, instrumentation, ECU, sensors. Fuel System: Fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure regulation. Bodywork: Fairings, seat removal, panel fitting, storage compartment access. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though likely belt-driven CVT), coolant checks. Troubleshooting: Diagnostic charts, common problems and solutions, error code interpretation (if applicable). Repair: Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Diagnostics: Procedures for checking component operation, electrical system testing, fuel system checks. Technical Depth Depth: Comprehensive, covering everything from basic adjustments and fluid changes to full engine and transmission rebuilds, including electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF (standard for most service manuals). Print Quality Quality: Professional, factory-level documentation with clear diagrams and illustrations. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 90-degree V-twin, 4-stroke Displacement: 799 cc Bore X Stroke: 88 mm x 65.5 mm Compression Ratio: 10.5:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 75 HP (55 kW) @ 7,750 rpm Torque: Approximately 77 Nm (57 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (I.E.) with Keihin throttle body Fuel Type: Unleaded gasoline (min 95 RON recommended) Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 API SG or higher, JASO MA certified. Oil Capacity: Approx. 2.6 liters (with filter change) Cooling System Coolant Type: Mixture of ethylene glycol and distilled water (50/50 ratio), with anti-corrosion additives. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmissions: None (CVT is standard) Features Clutch: Automatic centrifugal clutch Final Drive: Belt drive Transmission Oil Type: Specific CVT fluid or SAE 80W-90 API GL-5 gear oil (check manual for exact specification). Transmission Oil Capacity: Approx. 0.3 liters (check manual for exact specification). 📐 Dimensions Exterior Length: Approx. 2,230 mm Width: Approx. 790 mm Height: Approx. 1,450 mm (seat height approx. 800 mm) Weights Dry Weight: Approx. 240 kg Gross Vehicle Weight Rating: Not specified, but substantial due to engine size and chassis. Fuel Tank Capacity: 18.7 Liters 🛡️ Safety Features Ratings Crash Safety Ratings: Not applicable in the same way as cars; focus is on design integrity and rider protection. Active Features Braking System: Dual front disc brakes (likely 300mm+ diameter) with 2-piston calipers, Rear disc brake (likely 280mm+ diameter) with 2-piston caliper. Optional ABS (Anti-lock Braking System) available. Lighting: Halogen headlights, LED taillight and brake lights, front and rear turn signals. Passive Features Frame Construction: Steel frame for rigidity and durability. Ride Stability: Large diameter front forks and robust rear suspension contribute to stability. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination display, including speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meters, and warning lights. Driver Assistance ABS: Available as an option on some models, covered in manual's brake system section. Connectivity Connectivity Features: Not typically found on this model; focus is on mechanical and electrical systems. Engine Management ECU Capabilities: Engine Control Unit managing fuel injection, ignition timing, and potentially other engine parameters. Manual will detail sensor inputs and diagnostic procedures. 🔧 Maintenance Service Intervals Oil Change Interval: Every...