Harley Davidson FXSTC Custom Softail 2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTC Custom Softail Year: 2009 Chassis Type: Softail Codes Model Code: FXSTC 👋 Introduction Market Position Target User: Harley-Davidson FXSTC Custom Softail 2009 owners, DIY enthusiasts, independent repair shops, technicians Competitive Analysis Value Proposition: Provides dealership-level information and procedures to enable DIY maintenance and repairs, saving time and money. Key Features Accuracy And Completeness: Stated as a complete service manual containing all necessary instructions, aiming for accuracy. Special Tool Identification: Identifies and illustrates Harley-Davidson special tools required for specific procedures. Proprietary Component Guidance: Includes instructions for proprietary components to ensure understanding of their function within the overall vehicle. Safety Emphasis: Highlights the importance of safety equipment and precautions, including torque specifications. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Overhaul, Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: Extensive (specific count not provided, but implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Clutch, Drive Belt Fuel System: Fuel Tank, Fuel Pump, Fuel Injectors, Throttle Body, Fuel Lines Ignition System: Ignition Coils, Spark Plugs, Ignition Control Module (ICM) Lubrication System: Oil Pump, Oil Lines, Oil Filter, Oil Viscosity Recommendations Exhaust System: Exhaust Pipes, Mufflers, Catalytic Converter (if applicable) Electrical System: Battery, Charging System (Stator, Regulator/Rectifier), Starter Motor, Lighting, Gauges, Wiring Diagrams, ECM/VCM Chassis And Suspension: Frame, Front Forks (Dampening, Seals), Rear Shock Absorbers, Swingarm, Wheel Bearings Brakes: Front and Rear Calipers, Master Cylinders, Brake Lines, Brake Pads, Brake Fluid Wheels And Tires: Wheel Specifications, Tire Pressures, Tire Replacement Bodywork: Fenders, Fuel Tank, Seat, Handlebars, Fairings (if applicable), Chrome Components Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Belt Adjustments, Spark Plug Replacement, Brake Fluid Flush Tune Ups: Engine Tuning, Idle Speed Adjustment, Throttle Body Synchronization (if applicable) Removal And Installation: Component R&I for all major systems Assembly And Disassembly: Detailed step-by-step procedures for major overhauls and rebuilds Diagnostics: Troubleshooting guides, diagnostic codes (DTCs), symptom-based troubleshooting Rebuilds: Engine Rebuild, Transmission Overhaul, Fork Rebuild Technical Depth Depth: Comprehensive, ranging from routine maintenance to full engine/transmission disassembly and rebuilds, including proprietary component information. 📊 Manual Specifications File Format Format: PDF Quality: Printable (high resolution for clear reproduction) Searchability: Likely text-searchable PDF for efficient information retrieval Binding Type Delivery Method: Electronic Delivery via Email (PDF) Paper Type Physical Medium: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 96B Engine Type: Air-cooled V-twin Displacement: 96 cubic inches (approximately 1584 cc) Performance Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 9.2:1 (typical for Twin Cam 96) Horsepower: Approx. 78 HP @ 5000 RPM (typical for Twin Cam 96, specific to model may vary slightly) Torque: Approx. 96 ft-lbs @ 3500 RPM (typical for Twin Cam 96, specific to model may vary slightly) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (specified in owner's manual, but covered by service manual) 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Clutch Type: Hydraulically actuated, multi-plate wet clutch Features Drive Type: Belt drive (primary and final drive) 📐 Dimensions Exterior Length: Approx. 92.5 inches (2350 mm) Width: Approx. 36.1 inches (917 mm) Height: Approx. 48.4 inches (1230 mm) Weights Dry Weight: Approx. 646 lbs (293 kg) Gross Vehicle Weight Rating: Approx. 1035 lbs (469 kg) Payload Capacity: Approx. 389 lbs (176 kg) Fuel Capacity: 5.0 gallons (18.9 L) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in the same way as automobiles. Active Features Braking System: Dual-action, four-piston front caliper and a two-piston rear caliper; Hydraulic disc brakes front and rear. Passive Features Lighting: Headlamp, taillight, brake light, turn signals 💡 Technology Features Infotainment Audio System: Base models typically feature analog gauges. Optional audio systems or infotainment units may be present depending on specific factory configurations or aftermarket installations (manual would cover factory systems). Driver Assistance Cruise Control: Typically optional or standard on higher trims of this era; manual would cover its operation and troubleshooting. Connectivity Diagnostic Ports: Features diagnostic ports (e.g., for H-D proprietary diagnostic tools) for accessing engine and system data. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles or 6 months, whichever comes first (refer to manual for precise details). Primary Chain Case Oil: Check and change as per manual recommendations (often less frequent than engine oil). Drive Belt Inspection: Inspect and adjust tension at regular intervals, typically with oil changes. Fluid Specifications Engine Oil: Specific Harley-Davidson approved oil (e.g., SYN3 or equivalent SAE 20W-50 motorcycle oil recommended for Twin Cam engines). Primary Chain Case Oil: Harley-Davidson Primary Fluid or equivalent. Brake Fluid: DOT 4 (refer to manual for specific type and flush procedures). Fork Oil: Specific weight and volume of fork oil required (detailed in manual)....
Comprehensive, ranging from routine maintenance to full engine/transmission disassembly and rebuilds, including proprietary component information.
📊 Manual Specifications
File Format
Format:
PDF
Quality:
Printable (high resolution for clear reproduction)
Searchability:
Likely text-searchable PDF for efficient information retrieval
Binding Type
Delivery Method:
Electronic Delivery via Email (PDF)
Paper Type
Physical Medium:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 96B
Engine Type:
Air-cooled V-twin
Displacement:
96 cubic inches (approximately 1584 cc)
Performance
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
9.2:1 (typical for Twin Cam 96)
Horsepower:
Approx. 78 HP @ 5000 RPM (typical for Twin Cam 96, specific to model may vary slightly)
Torque:
Approx. 96 ft-lbs @ 3500 RPM (typical for Twin Cam 96, specific to model may vary slightly)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (specified in owner's manual, but covered by service manual)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Features
Drive Type:
Belt drive (primary and final drive)
📐 Dimensions
Exterior
Length:
Approx. 92.5 inches (2350 mm)
Width:
Approx. 36.1 inches (917 mm)
Height:
Approx. 48.4 inches (1230 mm)
Weights
Dry Weight:
Approx. 646 lbs (293 kg)
Gross Vehicle Weight Rating:
Approx. 1035 lbs (469 kg)
Payload Capacity:
Approx. 389 lbs (176 kg)
Fuel Capacity:
5.0 gallons (18.9 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as automobiles.
Active Features
Braking System:
Dual-action, four-piston front caliper and a two-piston rear caliper; Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Headlamp, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Audio System:
Base models typically feature analog gauges. Optional audio systems or infotainment units may be present depending on specific factory configurations or aftermarket installations (manual would cover factory systems).
Driver Assistance
Cruise Control:
Typically optional or standard on higher trims of this era; manual would cover its operation and troubleshooting.
Connectivity
Diagnostic Ports:
Features diagnostic ports (e.g., for H-D proprietary diagnostic tools) for accessing engine and system data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or 6 months, whichever comes first (refer to manual for precise details).
Primary Chain Case Oil:
Check and change as per manual recommendations (often less frequent than engine oil).
Drive Belt Inspection:
Inspect and adjust tension at regular intervals, typically with oil changes.
Fluid Specifications
Engine Oil:
Specific Harley-Davidson approved oil (e.g., SYN3 or equivalent SAE 20W-50 motorcycle oil recommended for Twin Cam engines).
Primary Chain Case Oil:
Harley-Davidson Primary Fluid or equivalent.
Brake Fluid:
DOT 4 (refer to manual for specific type and flush procedures).
Fork Oil:
Specific weight and volume of fork oil required (detailed in manual).
Known Issues
Common Concerns 2009 Models:
While the manual covers all repairs, potential areas for attention on 2009 models can include clutch slave cylinder leaks, primary compensator issues, and exhaust system heat shielding wear. Specific troubleshooting for these would be in the manual.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is a globally recognized American motorcycle manufacturer with a long and storied history dating back to 1903, known for its V-twin engines and cruiser-style motorcycles.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1984, is characterized by its hidden rear suspension, mimicking the appearance of a hardtail frame while providing modern comfort. The FXSTC Custom Softail is a specific variant focused on customization and classic styling.
Production
Model Years:
The FXSTC model was produced across various years, with 2009 being a specific iteration.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 2009 FXSTC Custom Softail are not readily available in general specifications, but Harley-Davidson motorcycles consistently receive accolades for styling, build quality, and rider experience.
Choosing a selection results in a full page refresh.