Harley Davidson Sportster 2009 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster
Year:
2009
Codes
Chassis Code:
XL
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson Sportster 2009 owners, DIY mechanics, professional technicians
Competitive Analysis
Competitors 2009:
Indian Scout, Triumph Bonneville, Yamaha V-Star, Honda Shadow
Key Features
Manual Benefit:
Enables confident maintenance, repair, and customization of the 2009 Harley-Davidson Sportster
📋 Manual Details
Coverage Areas
General Coverage:
Full Service, Repair, Maintenance, Rebuilding, Troubleshooting
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Internal engine components, lubrication, cooling, fuel delivery, ignition, exhaust, diagnostics
Transmission:
Clutch, gearbox, primary drive, final drive, fluid changes, troubleshooting
Electrical:
Wiring diagrams, lighting, starting system, charging system, ignition system, instruments, accessories, diagnostics
Chassis:
Frame, suspension (front and rear), wheels, tires, brakes (front and rear), steering, controls
Bodywork:
Fuel tank, fenders, seat, fairings (if applicable), body panels, trim, fasteners
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake service, battery care
Repair:
Engine rebuilds, transmission overhaul, brake caliper replacement, suspension fork servicing, electrical component repair
Troubleshooting:
Diagnostic charts, common problems and solutions, fault finding for all major systems
Technical Depth
Depth:
Comprehensive, from basic adjustments to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
Digital PDF
Print Quality
Image Resolution:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (Evo)
Engine Type:
Air-cooled, V-twin
Displacement Cc:
883cc (XL883 models) or 1200cc (XL1200 models)
Bore X Stroke 883:
3.00 in. x 3.81 in. (76.2 mm x 96.8 mm)
Bore X Stroke 1200:
3.49 in. x 4.25 in. (88.9 mm x 108.0 mm)
Compression Ratio 883:
8.8:1
Compression Ratio 1200:
9.7:1
Performance
Horsepower 883 Est:
~55 hp @ 6000 rpm
Torque 883 Est:
~55 lb-ft @ 3500 rpm
Horsepower 1200 Est:
~67 hp @ 6000 rpm
Torque 1200 Est:
~70 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Fuel Tank Capacity:
3.1 US gallons (11.7 L) for Custom/Low, 4.5 US gallons (17.0 L) for Standard/Hugger/Nightster
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A for 2009 models
Features
Primary Drive:
Plated wet-clutch, chain drive
Final Drive:
Belt drive
Clutch Type:
Multi-plate, wet-type
📐 Dimensions
Exterior
Length Overall:
~88.5 in. (224.8 cm)
Width Handlebar:
~36.0 in. (91.4 cm)
Height Seat Unladen:
~26.0 in. (66.0 cm) for XL883L Low, ~28.2 in. (71.6 cm) for others
Weights
Dry Weight Kg 883:
~173 kg (381 lbs)
Dry Weight Kg 1200:
~177 kg (390 lbs)
Gross Vehicle Weight Rating:
~780 lbs (354 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles generally not subjected to automotive crash testing standards)
Active Features
Brakes:
Hydraulic disc brakes, front and rear
ABS:
Optional ABS on some models
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
💡 Technology Features
Infotainment
Infotainment System:
Basic analog speedometer with LCD odometer; no advanced infotainment system on standard models.
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle)
Connectivity
Connectivity Features:
N/A (Motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months
Primary Chain Tension Check:
Every 2,500 miles (4,000 km)
Spark Plug Replacement:
Every 10,000 miles (16,000 km)
Fluid Specifications
Engine Oil Type:
Harley-Davidson V-Twin 20W-50 Synthetic (or equivalent)
Engine Oil Capacity 883:
2.6 US quarts (2.5 L) with filter change
Engine Oil Capacity 1200:
3.0 US quarts (2.8 L) with filter change
Primary Chain Case Oil Type:
Harley-Davidson Formula+ (or equivalent GL-4 75W-90 gear oil)
Primary Chain Case Oil Capacity:
1 US quart (0.95 L)
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent GL-5 75W-140 gear oil)
Transmission Oil Capacity:
20 fl oz (0.6 L)
Brake Fluid Type:
DOT 4
Known Issues
Common Issues 2009:
Potential stator failure, charging system issues, primary drive chain wear, clutch drag
Typical Repairs:
Stator/rotor replacement, battery testing, voltage regulator checks, clutch adjustment, chain lubrication and adjustment
📚 Vehicle History
Brand Heritage
Brand Establishment:
Founded in 1903, a pioneering American motorcycle manufacturer
Model Evolution
Sportster Introduction:
First introduced in 1957 as the XL series
Evolution Engine Introduction:
Evolution engine introduced in 1986
2009 Updates:
Fuel injection (ESPFI) standard on all models, minor styling and comfort updates across the range
Production
Manufacturing Location:
United States (Kansas City, Missouri, and York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson is an iconic global motorcycle brand with a strong following.
Ratings
Sportster Popularity:
The Sportster line is renowned for its customizability and sporty riding dynamics.
Certifications
Manual Certification:
N/A (This is a third-party service manual, not officially certified by the manufacturer)