Harley Davidson VRSCAW V-Rod 2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley Davidson Model: VRSCAW V-Rod Year: 2009 Codes Vin Prefix: 1HD1CY 👋 Introduction Market Position Market Segment: Cruiser Motorcycle Segment, High-Performance Custom Motorcycle Competitive Analysis Competitors: Competes with other performance-oriented cruisers and custom motorcycles from brands like Honda (V-TX), Yamaha (V-Max), Kawasaki (Mean Streak), and Indian. Key Features Design Philosophy: Sport cruiser aesthetic with a powerful, liquid-cooled engine, a departure from traditional air-cooled Harley-Davidson models. Target Audience: Riders seeking a blend of American cruiser style with modern performance and handling. Manual Purpose Utility: Essential for owners and technicians to maintain, diagnose, and repair the VRSCAW V-Rod to factory specifications. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Troubleshooting Page Count Estimated Pages: Hundreds of pages (specific count not provided, but implies comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Revolution V-Twin engine, including disassembly, assembly, inspection, and repair of all internal components (pistons, cylinders, crankshaft, connecting rods, valves, camshafts). Fuel System: Fuel injection system (EFI), fuel pump, fuel injectors, fuel tank, fuel lines, pressure regulator, throttle body. Ignition System: Ignition module, spark plugs, ignition coils, wiring. Cooling System: Radiator, coolant reservoir, fan, water pump, thermostat, coolant flow and bleeding procedures. Transmission: Clutch, gearbox, primary drive, final drive, lubrication, disassembly, assembly, and adjustment. Electrical System: Wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting system (headlight, taillight, turn signals), instrumentation, sensors, ECU, diagnostic codes. Brakes: Hydraulic brake systems (front and rear), brake calipers, master cylinders, brake lines, brake fluid specifications and bleeding, rotor and pad replacement. Suspension: Front fork (telescopic), rear shock absorbers, adjustment, disassembly, and reassembly. Steering: Handlebars, triple clamps, steering head bearings, adjustment and maintenance. Frame And Bodywork: Frame construction, body panel removal and installation, seat, fenders, fuel tank mounting. Wheels And Tires: Wheel removal and installation, tire changing, balancing, specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though V-Rod uses belt drive), fluid checks, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon problems, fault code interpretation, symptom-based troubleshooting guides. Repair: Detailed step-by-step repair instructions for all major and minor components, including complete engine rebuilds and electrical system diagnosis. Installation: Instructions for installing genuine Harley Davidson accessories and replacement parts. Technical Depth Depth: Comprehensive: Covers from basic fluid checks to full engine and transmission overhauls, including detailed torque specifications, clearances, and assembly sequences. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High-resolution scans allowing for clear printing of all pages. Binding Type Binding Suggestion: Ideal for professional binding after printing for a durable workshop manual. Paper Type Paper Recommendation: Recommended to print on durable, shop-friendly paper stock. ⚙️ Engine Specifications Primary Engine Engine Type: Revolution V-Twin Displacement: 2400cc (2.4 Liters) Bore X Stroke: 105 mm x 115 mm Compression Ratio: 11.5:1 Valvetrain: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approximately 125 HP (93 kW) @ 6000 RPM (Note: Exact figure may vary slightly by source) Torque: Approximately 140 lb-ft (190 Nm) @ 3500 RPM (Note: Exact figure may vary slightly by source) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Premium Gasoline (91 octane or higher) Lubrication Oil Type: Harley-Davidson Syn3 (or equivalent SAE 20W-50 Synthetic V-Twin Motorcycle Oil) Oil Capacity: 5.0 US qt (4.7 L) with filter change 🔧 Transmission Standard Transmission Type: 5-speed manual Primary Drive: Clutch, primary chain drive to transmission Final Drive: Belt drive (20mm width) Features Clutch Type: Wet, multi-plate Transmission Fluid Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent SAE 50 Hypoid gear oil) Transmission Fluid Capacity: 0.9 US qt (0.85 L) 📐 Dimensions Exterior Overall Length: 92.6 in (2352 mm) Overall Width: 36.7 in (932 mm) Seat Height Laden: 26.7 in (678 mm) Ground Clearance: 4.7 in (119 mm) Weights Dry Weight: 654 lb (297 kg) Gross Vehicle Weight Rating: 1100 lb (500 kg) Fuel Capacity: 5.0 US gal (18.9 L) Wheels Tires Front Tire: 140/75R17 67V Rear Tire: 240/40R18 79V Wheelbase: 67.7 in (1720 mm) Wheel Bolt Pattern: Not Applicable (Custom wheels often use specialized lug nuts) 🛡️ Safety Features Ratings Safety Certifications: Meets applicable U.S. DOT standards. Active Features Braking System: Dual disc front brakes with 4-piston calipers, Single disc rear brake with 4-piston caliper. Lighting: Halogen headlight, LED taillight and brake lights, front and rear turn signals. Passive Features Chassis Design: Robust frame designed for stability and handling. 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital odometer, trip meter, fuel gauge, gear indicator, clock, and diagnostic indicators. Driver Assistance ABS: Anti-lock Braking System (ABS) typically an optional or standard feature depending on market and specific VRSCAW configuration. Connectivity Diagnostic Port: Features a diagnostic port for accessing engine control module...
Competes with other performance-oriented cruisers and custom motorcycles from brands like Honda (V-TX), Yamaha (V-Max), Kawasaki (Mean Streak), and Indian.
Key Features
Design Philosophy:
Sport cruiser aesthetic with a powerful, liquid-cooled engine, a departure from traditional air-cooled Harley-Davidson models.
Target Audience:
Riders seeking a blend of American cruiser style with modern performance and handling.
Manual Purpose
Utility:
Essential for owners and technicians to maintain, diagnose, and repair the VRSCAW V-Rod to factory specifications.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Troubleshooting
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Revolution V-Twin engine, including disassembly, assembly, inspection, and repair of all internal components (pistons, cylinders, crankshaft, connecting rods, valves, camshafts).
Radiator, coolant reservoir, fan, water pump, thermostat, coolant flow and bleeding procedures.
Transmission:
Clutch, gearbox, primary drive, final drive, lubrication, disassembly, assembly, and adjustment.
Electrical System:
Wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting system (headlight, taillight, turn signals), instrumentation, sensors, ECU, diagnostic codes.
Brakes:
Hydraulic brake systems (front and rear), brake calipers, master cylinders, brake lines, brake fluid specifications and bleeding, rotor and pad replacement.
Suspension:
Front fork (telescopic), rear shock absorbers, adjustment, disassembly, and reassembly.
Steering:
Handlebars, triple clamps, steering head bearings, adjustment and maintenance.
Frame And Bodywork:
Frame construction, body panel removal and installation, seat, fenders, fuel tank mounting.
Wheels And Tires:
Wheel removal and installation, tire changing, balancing, specifications.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though V-Rod uses belt drive), fluid checks, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step repair instructions for all major and minor components, including complete engine rebuilds and electrical system diagnosis.
Installation:
Instructions for installing genuine Harley Davidson accessories and replacement parts.
Technical Depth
Depth:
Comprehensive: Covers from basic fluid checks to full engine and transmission overhauls, including detailed torque specifications, clearances, and assembly sequences.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
High-resolution scans allowing for clear printing of all pages.
Binding Type
Binding Suggestion:
Ideal for professional binding after printing for a durable workshop manual.
Paper Type
Paper Recommendation:
Recommended to print on durable, shop-friendly paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Revolution V-Twin
Displacement:
2400cc (2.4 Liters)
Bore X Stroke:
105 mm x 115 mm
Compression Ratio:
11.5:1
Valvetrain:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 125 HP (93 kW) @ 6000 RPM (Note: Exact figure may vary slightly by source)
Torque:
Approximately 140 lb-ft (190 Nm) @ 3500 RPM (Note: Exact figure may vary slightly by source)
Occasional issues with charging system components (regulator/rectifier) and sensor failures, often addressed by updated parts or proper diagnosis.
Engine Considerations:
The Revolution engine is a high-performance unit; adhering to strict maintenance schedules and using correct fluids is crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its cruisers and touring bikes.
Model Evolution
V Rod Introduction:
The V-Rod platform was developed in collaboration with Porsche, debuting in 2001 with the VRSCA. The VRSCAW model represents a significant iteration with a larger engine.
Vrsacw Specifics:
The VRSCAW (A for 'America', W for 'Wide rear tire') variant signifies the larger 240mm rear tire, enhancing its aggressive stance and providing a different riding characteristic.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin and Kansas City, Missouri assembly plants)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The V-Rod line, including the VRSCAW, has been recognized for its innovative design and performance, blending American cruiser DNA with European engineering influence.
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