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Harley Davidson VRSCAW V-Rod 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley Davidson Model: VRSCAW V-Rod Year: 2009 Codes Vin Prefix: 1HD1CY 👋 Introduction Market Position Market Segment: Cruiser Motorcycle Segment, High-Performance Custom Motorcycle Competitive Analysis Competitors: Competes with other performance-oriented cruisers and custom motorcycles from brands like Honda (V-TX), Yamaha (V-Max), Kawasaki (Mean Streak), and Indian. Key Features Design Philosophy: Sport cruiser aesthetic with a powerful, liquid-cooled engine, a departure from traditional air-cooled Harley-Davidson models. Target Audience: Riders seeking a blend of American cruiser style with modern performance and handling. Manual Purpose Utility: Essential for owners and technicians to maintain, diagnose, and repair the VRSCAW V-Rod to factory specifications. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Troubleshooting Page Count Estimated Pages: Hundreds of pages (specific count not provided, but implies comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Revolution V-Twin engine, including disassembly, assembly, inspection, and repair of all internal components (pistons, cylinders, crankshaft, connecting rods, valves, camshafts). Fuel System: Fuel injection system (EFI), fuel pump, fuel injectors, fuel tank, fuel lines, pressure regulator, throttle body. Ignition System: Ignition module, spark plugs, ignition coils, wiring. Cooling System: Radiator, coolant reservoir, fan, water pump, thermostat, coolant flow and bleeding procedures. Transmission: Clutch, gearbox, primary drive, final drive, lubrication, disassembly, assembly, and adjustment. Electrical System: Wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting system (headlight, taillight, turn signals), instrumentation, sensors, ECU, diagnostic codes. Brakes: Hydraulic brake systems (front and rear), brake calipers, master cylinders, brake lines, brake fluid specifications and bleeding, rotor and pad replacement. Suspension: Front fork (telescopic), rear shock absorbers, adjustment, disassembly, and reassembly. Steering: Handlebars, triple clamps, steering head bearings, adjustment and maintenance. Frame And Bodywork: Frame construction, body panel removal and installation, seat, fenders, fuel tank mounting. Wheels And Tires: Wheel removal and installation, tire changing, balancing, specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though V-Rod uses belt drive), fluid checks, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon problems, fault code interpretation, symptom-based troubleshooting guides. Repair: Detailed step-by-step repair instructions for all major and minor components, including complete engine rebuilds and electrical system diagnosis. Installation: Instructions for installing genuine Harley Davidson accessories and replacement parts. Technical Depth Depth: Comprehensive: Covers from basic fluid checks to full engine and transmission overhauls, including detailed torque specifications, clearances, and assembly sequences. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High-resolution scans allowing for clear printing of all pages. Binding Type Binding Suggestion: Ideal for professional binding after printing for a durable workshop manual. Paper Type Paper Recommendation: Recommended to print on durable, shop-friendly paper stock. ⚙️ Engine Specifications Primary Engine Engine Type: Revolution V-Twin Displacement: 2400cc (2.4 Liters) Bore X Stroke: 105 mm x 115 mm Compression Ratio: 11.5:1 Valvetrain: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approximately 125 HP (93 kW) @ 6000 RPM (Note: Exact figure may vary slightly by source) Torque: Approximately 140 lb-ft (190 Nm) @ 3500 RPM (Note: Exact figure may vary slightly by source) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Premium Gasoline (91 octane or higher) Lubrication Oil Type: Harley-Davidson Syn3 (or equivalent SAE 20W-50 Synthetic V-Twin Motorcycle Oil) Oil Capacity: 5.0 US qt (4.7 L) with filter change 🔧 Transmission Standard Transmission Type: 5-speed manual Primary Drive: Clutch, primary chain drive to transmission Final Drive: Belt drive (20mm width) Features Clutch Type: Wet, multi-plate Transmission Fluid Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent SAE 50 Hypoid gear oil) Transmission Fluid Capacity: 0.9 US qt (0.85 L) 📐 Dimensions Exterior Overall Length: 92.6 in (2352 mm) Overall Width: 36.7 in (932 mm) Seat Height Laden: 26.7 in (678 mm) Ground Clearance: 4.7 in (119 mm) Weights Dry Weight: 654 lb (297 kg) Gross Vehicle Weight Rating: 1100 lb (500 kg) Fuel Capacity: 5.0 US gal (18.9 L) Wheels Tires Front Tire: 140/75R17 67V Rear Tire: 240/40R18 79V Wheelbase: 67.7 in (1720 mm) Wheel Bolt Pattern: Not Applicable (Custom wheels often use specialized lug nuts) 🛡️ Safety Features Ratings Safety Certifications: Meets applicable U.S. DOT standards. Active Features Braking System: Dual disc front brakes with 4-piston calipers, Single disc rear brake with 4-piston caliper. Lighting: Halogen headlight, LED taillight and brake lights, front and rear turn signals. Passive Features Chassis Design: Robust frame designed for stability and handling. 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital odometer, trip meter, fuel gauge, gear indicator, clock, and diagnostic indicators. Driver Assistance ABS: Anti-lock Braking System (ABS) typically an optional or standard feature depending on market and specific VRSCAW configuration. Connectivity Diagnostic Port: Features a diagnostic port for accessing engine control module...
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Harley Davidson VRSCAW V-Rod 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
VRSCAW V-Rod
Year:
2009
Codes
Vin Prefix:
1HD1CY
👋 Introduction
Market Position
Market Segment:
Cruiser Motorcycle Segment, High-Performance Custom Motorcycle
Competitive Analysis
Competitors:
Competes with other performance-oriented cruisers and custom motorcycles from brands like Honda (V-TX), Yamaha (V-Max), Kawasaki (Mean Streak), and Indian.
Key Features
Design Philosophy:
Sport cruiser aesthetic with a powerful, liquid-cooled engine, a departure from traditional air-cooled Harley-Davidson models.
Target Audience:
Riders seeking a blend of American cruiser style with modern performance and handling.
Manual Purpose
Utility:
Essential for owners and technicians to maintain, diagnose, and repair the VRSCAW V-Rod to factory specifications.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Troubleshooting
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Revolution V-Twin engine, including disassembly, assembly, inspection, and repair of all internal components (pistons, cylinders, crankshaft, connecting rods, valves, camshafts).
Fuel System:
Fuel injection system (EFI), fuel pump, fuel injectors, fuel tank, fuel lines, pressure regulator, throttle body.
Ignition System:
Ignition module, spark plugs, ignition coils, wiring.
Cooling System:
Radiator, coolant reservoir, fan, water pump, thermostat, coolant flow and bleeding procedures.
Transmission:
Clutch, gearbox, primary drive, final drive, lubrication, disassembly, assembly, and adjustment.
Electrical System:
Wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting system (headlight, taillight, turn signals), instrumentation, sensors, ECU, diagnostic codes.
Brakes:
Hydraulic brake systems (front and rear), brake calipers, master cylinders, brake lines, brake fluid specifications and bleeding, rotor and pad replacement.
Suspension:
Front fork (telescopic), rear shock absorbers, adjustment, disassembly, and reassembly.
Steering:
Handlebars, triple clamps, steering head bearings, adjustment and maintenance.
Frame And Bodywork:
Frame construction, body panel removal and installation, seat, fenders, fuel tank mounting.
Wheels And Tires:
Wheel removal and installation, tire changing, balancing, specifications.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though V-Rod uses belt drive), fluid checks, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step repair instructions for all major and minor components, including complete engine rebuilds and electrical system diagnosis.
Installation:
Instructions for installing genuine Harley Davidson accessories and replacement parts.
Technical Depth
Depth:
Comprehensive: Covers from basic fluid checks to full engine and transmission overhauls, including detailed torque specifications, clearances, and assembly sequences.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
High-resolution scans allowing for clear printing of all pages.
Binding Type
Binding Suggestion:
Ideal for professional binding after printing for a durable workshop manual.
Paper Type
Paper Recommendation:
Recommended to print on durable, shop-friendly paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Revolution V-Twin
Displacement:
2400cc (2.4 Liters)
Bore X Stroke:
105 mm x 115 mm
Compression Ratio:
11.5:1
Valvetrain:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 125 HP (93 kW) @ 6000 RPM (Note: Exact figure may vary slightly by source)
Torque:
Approximately 140 lb-ft (190 Nm) @ 3500 RPM (Note: Exact figure may vary slightly by source)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher)
Lubrication
Oil Type:
Harley-Davidson Syn3 (or equivalent SAE 20W-50 Synthetic V-Twin Motorcycle Oil)
Oil Capacity:
5.0 US qt (4.7 L) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Primary Drive:
Clutch, primary chain drive to transmission
Final Drive:
Belt drive (20mm width)
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent SAE 50 Hypoid gear oil)
Transmission Fluid Capacity:
0.9 US qt (0.85 L)
📐 Dimensions
Exterior
Overall Length:
92.6 in (2352 mm)
Overall Width:
36.7 in (932 mm)
Seat Height Laden:
26.7 in (678 mm)
Ground Clearance:
4.7 in (119 mm)
Weights
Dry Weight:
654 lb (297 kg)
Gross Vehicle Weight Rating:
1100 lb (500 kg)
Fuel Capacity:
5.0 US gal (18.9 L)
Wheels Tires
Front Tire:
140/75R17 67V
Rear Tire:
240/40R18 79V
Wheelbase:
67.7 in (1720 mm)
Wheel Bolt Pattern:
Not Applicable (Custom wheels often use specialized lug nuts)
🛡️ Safety Features
Ratings
Safety Certifications:
Meets applicable U.S. DOT standards.
Active Features
Braking System:
Dual disc front brakes with 4-piston calipers, Single disc rear brake with 4-piston caliper.
Lighting:
Halogen headlight, LED taillight and brake lights, front and rear turn signals.
Passive Features
Chassis Design:
Robust frame designed for stability and handling.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital odometer, trip meter, fuel gauge, gear indicator, clock, and diagnostic indicators.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) typically an optional or standard feature depending on market and specific VRSCAW configuration.
Connectivity
Diagnostic Port:
Features a diagnostic port for accessing engine control module (ECM) data and fault codes.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5000 miles (8000 km) or 12 months, whichever comes first.
Engine Oil Change:
Recommended at every service interval, or more frequently under severe operating conditions.
Transmission Fluid Change:
Recommended every 10,000 miles (16,000 km).
Brake Fluid Flush:
Recommended every 2 years.
Spark Plug Replacement:
Approximately every 20,000 miles (32,000 km).
Fluid Specifications
Coolant Type:
50/50 mix of Harley-Davidson Coolant and distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires (due to performance riding), fork seals.
Potential Electrical:
Occasional issues with charging system components (regulator/rectifier) and sensor failures, often addressed by updated parts or proper diagnosis.
Engine Considerations:
The Revolution engine is a high-performance unit; adhering to strict maintenance schedules and using correct fluids is crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its cruisers and touring bikes.
Model Evolution
V Rod Introduction:
The V-Rod platform was developed in collaboration with Porsche, debuting in 2001 with the VRSCA. The VRSCAW model represents a significant iteration with a larger engine.
Vrsacw Specifics:
The VRSCAW (A for 'America', W for 'Wide rear tire') variant signifies the larger 240mm rear tire, enhancing its aggressive stance and providing a different riding characteristic.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin and Kansas City, Missouri assembly plants)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The V-Rod line, including the VRSCAW, has been recognized for its innovative design and performance, blending American cruiser DNA with European engineering influence.
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