🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S / KLX250SF Year: 2009 Engine Type: 4-Stroke Codes Product Identifier: 2009 Kawasaki KLX250S KLX250SF 4-Stroke Motorcycle Repair Manual Download 👋 Introduction Market Position Segment: Dual-sport motorcycle segment, popular for versatile on-road and off-road use. Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z400S. Key Features Vehicle Appeal: Lightweight, agile, capable of both street commuting and trail riding. Manual Value Proposition Benefit: Empowers owners to perform maintenance and repairs, reducing reliance on dealerships and saving costs. Convenience: Instant download allows for immediate access to repair information, crucial for on-the-spot fixes. Durability: Digital format protects against physical wear and tear, unlike traditional paper manuals. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Routine Maintenance, Troubleshooting Secondary Coverage: Parts Lookup, Component Installation/Removal Page Count Estimated Page Count: N/A (Digital Download - Content dependent) Manual Type Type: Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: Digital Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal and installation, engine specifications, internal component overhaul (pistons, rings, valves, camshafts), cylinder head work. Fuel System: Carburetor(s) disassembly, cleaning, adjustment, fuel injection system (if applicable), fuel pump, fuel lines, fuel tank maintenance. Lubrication Cooling: Oil change procedures, oil filter replacement, oil pump inspection, cooling system flush and fill, radiator and fan maintenance (if applicable). Transmission Drivetrain: Transmission removal and installation, gear inspection, clutch operation, drive chain adjustment and replacement, sprocket inspection and replacement. Steering Suspension: Handlebar and steering stem maintenance, fork seal replacement, fork oil change, shock absorber inspection and service, linkage lubrication. Brakes: Brake fluid replacement, caliper service, master cylinder overhaul, pad replacement, rotor inspection, brake line maintenance. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), ignition system (spark plug, coil), lighting, starter motor, fuses. Intake Exhaust: Air filter inspection and replacement, carburetor jetting (if applicable), exhaust system inspection and repair, muffler maintenance. Bodywork Chassis: Fairing removal and installation, seat maintenance, fender inspection, frame inspection, decals and graphics. Troubleshooting: Advanced troubleshooting guides for common and uncommon issues, diagnostic procedures, symptom-based problem solving. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, tire pressure checks, brake inspections, lubrication points. Engine Repair: Complete engine rebuild procedures, timing adjustments, valve clearance checks and adjustments. Suspension Service: Fork seal replacement, fork oil viscosity and quantity specifications, rear shock absorber service. Electrical Diagnostics: Wiring harness troubleshooting, component testing (ignition coil resistance, stator output), battery testing. Fuel System Calibration: Carburetor synchronization, idle speed adjustment, fuel screw settings. Brake System Overhaul: Bleeding procedures, caliper piston service, master cylinder rebuild. Drivetrain Maintenance: Chain and sprocket wear assessment, proper lubrication techniques for the drive chain. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and component overhauls. Diagnostic Capability: Detailed troubleshooting sections with diagnostic flowcharts and symptom analysis. Torque Specifications: Includes precise torque values for critical fasteners throughout the motorcycle. Special Tools: Highlights any specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF for efficient information retrieval. Print Quality Quality: High resolution for clear text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: KLX250S/SF (Specific engine code usually found on VIN plate/engine casing) Displacement: 249 cc (249 cubic centimeters) Bore X Stroke: 72.0 mm x 61.2 mm (Typical for this model) Compression Ratio: 11.0:1 (Typical for this model) Valve Train: DOHC (Double Overhead Camshaft), 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 22-25 HP (Varies slightly by region and tune) Torque: Approx. 14-16 lb-ft (Varies slightly by region and tune) Fuel System Fuel Delivery: Carburetor (Mikuni VM28SS for KLX250S), Keihin CVK34 for some regions/versions. KLX250SF may have fuel injection depending on market. Manual should specify. Fuel Type: Unleaded gasoline, 87 octane or higher recommended. 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc, cable-actuated Features Gear Ratios: Specific ratios would be detailed in the manual (e.g., 1st: 2.643, 2nd: 1.789, etc.). Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 85.8 in (2180 mm) Width: Approx. 32.5 in (825 mm) Height: Approx. 46.1 in (1170 mm) Weights Dry Weight: Approx. 262.4 lbs (119 kg) Wet Weight: Approx. 282.2 lbs (128 kg) Fuel Capacity: Approx. 2.06 US gal (7.8 L) 🛡️ Safety Features Ratings Safety Standards: Complies with relevant motorcycle safety standards of the time. Active Features Brakes: Disc brakes front and rear. Lighting: Headlight, taillight, brake lights, turn signals. Passive Features Frame Design: Perimeter frame for rigidity and handling. 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, high-beam indicator. Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control typically found on this model for 2009). 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles (4,800 km) or 6...