KIA Rondo 2.7L 2009 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: KIA Model: Rondo Year: 2009 Engine Variant: 2.7L Codes Engine Code General: G6EA (commonly used for this 2.7L V6 in Hyundai/Kia vehicles of this era) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Audience: Families, individuals seeking versatile and practical transportation with car-like driving dynamics. Competitive Analysis Competitors 2009: Mazda 5, Dodge Journey, Toyota Matrix (in terms of practicality), potentially some smaller crossovers. Key Features Versatility: Flexible seating configurations (5 or 7 seats), ample cargo space for its class. Driving Dynamics: Car-based platform offering more refined handling than traditional minivans. Value Proposition: Generally offered at a competitive price point with a good balance of features and practicality. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair for KIA Rondo 2.7L 2009 model year. Page Count Page Count Estimate: Estimated 1500-2500+ pages (typical for a full workshop manual) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital PDF (Instant Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (injection), exhaust system, engine management system (ECM). Transmission Automatic: Automatic transmission (likely the F4A51 or similar) operation, diagnosis, repair, fluid specifications, torque converter, valve body, electronic controls. Brakes: Front and rear brake system (disc brakes), ABS, EBD, brake fluid specifications, hydraulic system, parking brake. Suspension: Front and rear suspension components (struts, shocks, control arms, bushings, stabilizer bars), alignment specifications, wheel bearings. Steering: Power steering system (hydraulic or electric), steering gear, steering column, tie rods, power steering fluid. Electrical: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM). Climate Control: Air conditioning system (refrigerant type, charge), heating system, blower motor, HVAC controls, cabin air filter. Body And Chassis: Body panels, doors, hood, tailgate, interior trim, glass, bumpers, chassis components, corrosion protection. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, troubleshooting airbag faults. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushing, brake fluid replacement, tire rotation, air filter replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides for various systems. Major Repairs: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, starter/alternator replacement. Diagnostics: Component testing, electrical circuit testing, scanner data interpretation, sensor testing. Adjustments: Wheel alignment, parking brake adjustment, headlamp aiming. Technical Depth Depth: Detailed, professional-grade, covering from basic maintenance to complex engine and transmission rebuilds, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for keywords and technical terms. Print Quality Quality: High-resolution digital scans, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 60-degree V6, DOHC (Double Overhead Camshafts), 24 valves Displacement: 2.7 Liters (2656 cc) Bore X Stroke: 86.7 mm x 75.1 mm (approximate, based on G6EA family) Performance Horsepower: Approximately 180-190 HP @ 6000 RPM (specific to 2009 Rondo) Torque: Approximately 185-195 lb-ft @ 4500 RPM (specific to 2009 Rondo) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Management ECU: ECM (Engine Control Module) with diagnostic capabilities. Lubrication Oil Type: SAE 5W-30 (API SM or higher recommended) Oil Capacity: Approximately 4.5-5.0 US quarts (4.3-4.7 liters) with filter change (verify in manual) Cooling System Coolant Type: Ethylene glycol based antifreeze, typically Asian Red or similar long-life formulation (e.g., Zerex Asian Red) Coolant Capacity: Approximately 7.0-7.5 US quarts (6.6-7.1 liters) (verify in manual) 🔧 Transmission Standard Transmission Type: 4-speed automatic transmission Optional Transmission Options: No manual transmission option typically available for this engine and model year. Features Overdrive: Yes, with lock-up torque converter for improved fuel economy. Fluid Specs Atf Type: KIA Genuine ATF SP-III or equivalent Dexron III/Mercon compatible fluid (verify in manual for exact specification). Fluid Capacity Atf Capacity: Approximately 3.5-4.0 US quarts (3.3-3.8 liters) for a drain and fill (verify in manual). 📐 Dimensions Exterior Length: Approx. 174.0 inches (4420 mm) Width: Approx. 70.2 inches (1783 mm) Height: Approx. 63.0 inches (1600 mm) Wheelbase: Approx. 104.0 inches (2640 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 7.5 cu ft (when 3rd row is deployed) Cargo Volume Behind 2Nd Row: Approx. 31.4 cu ft (when 3rd row is folded) Cargo Volume Behind 1St Row: Approx. 66.5 cu ft (when 2nd and 3rd rows are folded) Weights Curb Weight: Approx. 3400-3600 lbs (1542-1633 kg) depending on configuration. Towing Capacity: Typically not recommended or rated for significant towing. 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Likely 4-star (based on typical ratings for vehicles of this class/era). IIHS Side Impact Rating: Likely Good or Acceptable (based on typical ratings for vehicles of this class/era). Active Features ABS: Standard Anti-lock Braking System...
Automatic transmission (likely the F4A51 or similar) operation, diagnosis, repair, fluid specifications, torque converter, valve body, electronic controls.
Brakes:
Front and rear brake system (disc brakes), ABS, EBD, brake fluid specifications, hydraulic system, parking brake.
Suspension:
Front and rear suspension components (struts, shocks, control arms, bushings, stabilizer bars), alignment specifications, wheel bearings.
Steering:
Power steering system (hydraulic or electric), steering gear, steering column, tie rods, power steering fluid.
Electrical:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM).
Climate Control:
Air conditioning system (refrigerant type, charge), heating system, blower motor, HVAC controls, cabin air filter.
Detailed, professional-grade, covering from basic maintenance to complex engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for keywords and technical terms.
Print Quality
Quality:
High-resolution digital scans, suitable for printing individual pages or sections.
86.7 mm x 75.1 mm (approximate, based on G6EA family)
Performance
Horsepower:
Approximately 180-190 HP @ 6000 RPM (specific to 2009 Rondo)
Torque:
Approximately 185-195 lb-ft @ 4500 RPM (specific to 2009 Rondo)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Management
ECU:
ECM (Engine Control Module) with diagnostic capabilities.
Lubrication
Oil Type:
SAE 5W-30 (API SM or higher recommended)
Oil Capacity:
Approximately 4.5-5.0 US quarts (4.3-4.7 liters) with filter change (verify in manual)
Cooling System
Coolant Type:
Ethylene glycol based antifreeze, typically Asian Red or similar long-life formulation (e.g., Zerex Asian Red)
Coolant Capacity:
Approximately 7.0-7.5 US quarts (6.6-7.1 liters) (verify in manual)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transmission
Optional
Transmission Options:
No manual transmission option typically available for this engine and model year.
Features
Overdrive:
Yes, with lock-up torque converter for improved fuel economy.
Fluid Specs
Atf Type:
KIA Genuine ATF SP-III or equivalent Dexron III/Mercon compatible fluid (verify in manual for exact specification).
Fluid Capacity
Atf Capacity:
Approximately 3.5-4.0 US quarts (3.3-3.8 liters) for a drain and fill (verify in manual).
📐 Dimensions
Exterior
Length:
Approx. 174.0 inches (4420 mm)
Width:
Approx. 70.2 inches (1783 mm)
Height:
Approx. 63.0 inches (1600 mm)
Wheelbase:
Approx. 104.0 inches (2640 mm)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 7.5 cu ft (when 3rd row is deployed)
Cargo Volume Behind 2Nd Row:
Approx. 31.4 cu ft (when 3rd row is folded)
Cargo Volume Behind 1St Row:
Approx. 66.5 cu ft (when 2nd and 3rd rows are folded)
Weights
Curb Weight:
Approx. 3400-3600 lbs (1542-1633 kg) depending on configuration.
Towing Capacity:
Typically not recommended or rated for significant towing.
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Likely 4-star (based on typical ratings for vehicles of this class/era).
IIHS Side Impact Rating:
Likely Good or Acceptable (based on typical ratings for vehicles of this class/era).
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution
Traction Control:
Standard (likely TCS)
Electronic Stability Control:
Standard (likely ESC or ESP)
Passive Features
Airbags:
Front driver and passenger airbags, front side-impact airbags, available side curtain airbags (for all three rows).
Seatbelts:
3-point seatbelts with pre-tensioners for front seats, LATCH system for child seats.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with auxiliary input, satellite radio capability (optional). Upgraded Infinity audio system available on higher trims.
Navigation:
Optional factory-installed navigation system.
Driver Assistance
Parking Sensors:
Rear parking sensors available on some trims.
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Bluetooth hands-free connectivity available on higher trims.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, depending on driving conditions (severe vs. normal).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed, typically every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed, typically every 15,000-30,000 miles (24,000-48,000 km).
Spark Plugs:
Replace every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (e.g., Iridium recommended).
Transmission Fluid:
Inspect every 30,000 miles (48,000 km), replace typically every 60,000 miles (96,000 km) or as recommended by driving conditions.
Coolant Flush:
First flush at 105,000 miles (168,000 km), then every 52,500 miles (84,000 km) or 5 years thereafter.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 compatible (verify in manual)
Power Steering Fluid:
ATF SP-III or equivalent (verify in manual)
Known Issues
Engine Vibration:
Some owners report minor engine vibration, potentially related to engine mounts or exhaust system resonance.
Transmission Harsh Shifting:
Occasional reports of harsh shifting or delayed engagement, often resolved with fluid changes or valve body inspection.
Suspension Noise:
Worn sway bar links or bushings can lead to clunking noises over bumps.
HVAC Blower Motor:
Blower motor resistor can fail, leading to intermittent or non-functional fan speeds.
📚 Vehicle History
Brand Heritage
Kia Motors:
South Korean automaker with a history dating back to 1944, known for increasing global market share and improving vehicle quality.
Model Evolution
Rondo Introduction:
First generation introduced globally around 2006 (as the Kia Carens in some markets). The Rondo was a unique offering in the North American market, bridging the gap between hatchbacks and minivans.
Rondo 2009 Facelift:
The 2009 model year saw a minor facelift for the first generation Rondo, including updated styling and features.
Production
Production Plant:
Likely produced at KIA's Hwaseong Plant in South Korea.
Production Years Na:
2007-2010 model years in North America.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2009 Rondo are not widely publicized, Kia vehicles of this era generally saw improvements in safety ratings compared to earlier models.
Ratings
Consumer Reports Reliability:
Reliability ratings can vary by year and specific components; consulting detailed reviews for the 2009 Rondo is recommended.
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