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Subaru Legacy Legacy Outback Workshop Service Repair Manual 2009 (4983 Pages Searchable Bookmarked iPad-ready)

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Model Variant: Legacy Outback Production Year: 2009 Codes Chassis Codes: BP (Wagon), BL (Sedan) - Note: Manual likely covers both generations, with 2009 being the final year for this chassis designation before the BM/BR generation. 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for All-Wheel Drive (AWD) capability and boxer engines. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Ford Fusion, Volkswagen Passat. Key Features Subaru Advantages: Symmetrical All-Wheel Drive standard on most trims, horizontally-opposed 'boxer' engines for lower center of gravity, strong safety reputation, good resale value. Manual Value Proposition: Offers dealer-level repair information at a fraction of the cost, enabling DIY repairs and preventative maintenance. 📋 Manual Details Coverage Areas Primary Coverage: Subaru Legacy & Legacy Outback Model Years Covered: 2009 Trim Levels Covered: All styles and models Engine Coverage: All engines Page Count Total Pages: 4983 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: Windows, Mac, Linux 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly and reassembly of engine components, including cylinder head, block, pistons, crankshaft, camshafts, timing components, oil pump, etc. Engine Control System: Fuel injection, ignition system, sensors (Camshaft Position Sensor, Crankshaft Position Sensor), ECU diagnostics and parameters, SFI System. Cooling System: Radiator, cooling fan system, thermostat, water pump, hoses, coolant specifications, flush and refill procedures. Emission Control Systems: Charcoal canister, EGR system (if applicable), catalytic converter diagnosis, emission control system components. Fuel System: Fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure testing, fuel lines. Drive System: Front and rear drive shafts, differential case assembly, axle hubs, CV joints. Transmission: Manual Transaxle System, Automatic Transaxle (including torque converter clutch), transmission valve body, transmission control cable, transmission fluid specifications and capacities. Brake System: Brake master cylinder, brake booster, brake calipers, brake pads, brake discs (rotors), brake fluid specifications, bleeding procedures, parking brake system, ABS/Skid Control Sensor diagnosis. Suspension System: Front and rear suspension systems, shock absorbers, coil springs, control arms, ball joints, wheel alignment specifications (front and rear). Steering System: Power steering system, steering column, steering gear/rack and pinion, steering sensor, steering fluid specifications. Body And Interior: Body repair procedures, door mechanisms, glass replacement (front windshield, rear window, side windows), interior trim, roof headlining, sun roof system. Electrical System: Wiring diagrams, wire harness repair, lighting system (headlights, taillights, interior lights), Combination Meter, Instrument Panel, power windows, power mirrors, power door locks, horn, audio system (radio receiver). Safety Restraint System: Supplemental Restraint System (SRS), airbags (driver, passenger, side, curtain shield), seat belts, seat belt warning system, seat position sensors, airbag sensor assemblies. Wiper And Washer System: Windshield wiper motor assembly, wiper rubber, washer nozzle, rear wiper system. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, belt inspections and replacements, spark plug replacement. Diagnostics: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs), electrical system diagnosis, component testing. Repair Procedures: Step-by-step instructions for engine, transmission, drivetrain, braking, suspension, steering, electrical, and body component repairs and replacements. Rebuilds: Complete disassembly and reassembly procedures for major components like engines and transmissions. Electrical Repairs: Wiring diagrams for troubleshooting and repair of electrical circuits, component testing, and harness repair. Bodywork: Body repair, panel replacement, glass replacement procedures. Technical Depth Depth: Comprehensive; suitable for both DIY enthusiasts and professional mechanics. Illustrations: Detailed illustrations, drawings, and photos accompany step-by-step instructions. Information Criticality: Includes notes, cautions, and warnings to pinpoint critical information for each procedure. 📊 Manual Specifications File Format Quality: Searchable, Bookmarked, iPad-ready PDF Print Quality Printability: All pages are printable Binding Type Binding: Digital Download (PDF) Paper Type Paper Quality Imitation: N/A (Digital format implies digital reproduction quality) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes the 2.5L EJ253 (Naturally Aspirated Boxer-4) and potentially the 3.0L EZ30D or 3.6L EZ36D (Naturally Aspirated Boxer-6) for higher trims/Outback models. Specific engine codes would be detailed within the manual. Performance Horsepower Range: Approximately 170 hp (2.5L) to 250 hp (3.6L), depending on engine variant. Exact figures detailed in manual. Torque Range: Approximately 170 lb-ft (2.5L) to 250 lb-ft (3.6L), depending on engine variant. Exact figures detailed in manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (SFI). Recommended Fuel: 87 Octane Unleaded gasoline (check manual for specific engine requirements). 🔧 Transmission Standard Transmission Type: All-Wheel Drive (AWD) standard on most models. Manual transmission and automatic transmission options available. Optional Transmission Variants: 5-speed manual, 4-speed automatic, 5-speed automatic (depending on engine and trim). Features Automatic Features: May include adaptive shift control and torque converter clutch (TCC) for improved fuel economy. Specifics within manual. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Wagon (Outback). Wheelbase: Approx. 103.0 inches (2616 mm) for Sedan, similar for Wagon. Specific dimensions in manual. Weights Curb Weight Range: Approx. 3,200 - 3,600...
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Subaru Legacy Legacy Outback Workshop Service Repair Manual 2009 (4983 Pages Searchable Bookmarked iPad-ready)
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Model Variant:
Legacy Outback
Production Year:
2009
Codes
Chassis Codes:
BP (Wagon), BL (Sedan) - Note: Manual likely covers both generations, with 2009 being the final year for this chassis designation before the BM/BR generation.
👋 Introduction
Market Position
Segment:
Mid-size sedan and wagon, known for All-Wheel Drive (AWD) capability and boxer engines.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Ford Fusion, Volkswagen Passat.
Key Features
Subaru Advantages:
Symmetrical All-Wheel Drive standard on most trims, horizontally-opposed 'boxer' engines for lower center of gravity, strong safety reputation, good resale value.
Manual Value Proposition:
Offers dealer-level repair information at a fraction of the cost, enabling DIY repairs and preventative maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Subaru Legacy & Legacy Outback
Model Years Covered:
2009
Trim Levels Covered:
All styles and models
Engine Coverage:
All engines
Page Count
Total Pages:
4983
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows, Mac, Linux
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly and reassembly of engine components, including cylinder head, block, pistons, crankshaft, camshafts, timing components, oil pump, etc.
Engine Control System:
Fuel injection, ignition system, sensors (Camshaft Position Sensor, Crankshaft Position Sensor), ECU diagnostics and parameters, SFI System.
Cooling System:
Radiator, cooling fan system, thermostat, water pump, hoses, coolant specifications, flush and refill procedures.
Emission Control Systems:
Charcoal canister, EGR system (if applicable), catalytic converter diagnosis, emission control system components.
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure testing, fuel lines.
Drive System:
Front and rear drive shafts, differential case assembly, axle hubs, CV joints.
Transmission:
Manual Transaxle System, Automatic Transaxle (including torque converter clutch), transmission valve body, transmission control cable, transmission fluid specifications and capacities.
Brake System:
Brake master cylinder, brake booster, brake calipers, brake pads, brake discs (rotors), brake fluid specifications, bleeding procedures, parking brake system, ABS/Skid Control Sensor diagnosis.
Suspension System:
Front and rear suspension systems, shock absorbers, coil springs, control arms, ball joints, wheel alignment specifications (front and rear).
Steering System:
Power steering system, steering column, steering gear/rack and pinion, steering sensor, steering fluid specifications.
Body And Interior:
Body repair procedures, door mechanisms, glass replacement (front windshield, rear window, side windows), interior trim, roof headlining, sun roof system.
Electrical System:
Wiring diagrams, wire harness repair, lighting system (headlights, taillights, interior lights), Combination Meter, Instrument Panel, power windows, power mirrors, power door locks, horn, audio system (radio receiver).
Safety Restraint System:
Supplemental Restraint System (SRS), airbags (driver, passenger, side, curtain shield), seat belts, seat belt warning system, seat position sensors, airbag sensor assemblies.
Wiper And Washer System:
Windshield wiper motor assembly, wiper rubber, washer nozzle, rear wiper system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, belt inspections and replacements, spark plug replacement.
Diagnostics:
Troubleshooting guides for common problems, diagnostic trouble codes (DTCs), electrical system diagnosis, component testing.
Repair Procedures:
Step-by-step instructions for engine, transmission, drivetrain, braking, suspension, steering, electrical, and body component repairs and replacements.
Rebuilds:
Complete disassembly and reassembly procedures for major components like engines and transmissions.
Electrical Repairs:
Wiring diagrams for troubleshooting and repair of electrical circuits, component testing, and harness repair.
Bodywork:
Body repair, panel replacement, glass replacement procedures.
Technical Depth
Depth:
Comprehensive; suitable for both DIY enthusiasts and professional mechanics.
Illustrations:
Detailed illustrations, drawings, and photos accompany step-by-step instructions.
Information Criticality:
Includes notes, cautions, and warnings to pinpoint critical information for each procedure.
📊 Manual Specifications
File Format
Quality:
Searchable, Bookmarked, iPad-ready PDF
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Quality Imitation:
N/A (Digital format implies digital reproduction quality)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes the 2.5L EJ253 (Naturally Aspirated Boxer-4) and potentially the 3.0L EZ30D or 3.6L EZ36D (Naturally Aspirated Boxer-6) for higher trims/Outback models. Specific engine codes would be detailed within the manual.
Performance
Horsepower Range:
Approximately 170 hp (2.5L) to 250 hp (3.6L), depending on engine variant. Exact figures detailed in manual.
Torque Range:
Approximately 170 lb-ft (2.5L) to 250 lb-ft (3.6L), depending on engine variant. Exact figures detailed in manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (SFI).
Recommended Fuel:
87 Octane Unleaded gasoline (check manual for specific engine requirements).
🔧 Transmission
Standard
Transmission Type:
All-Wheel Drive (AWD) standard on most models. Manual transmission and automatic transmission options available.
Optional
Transmission Variants:
5-speed manual, 4-speed automatic, 5-speed automatic (depending on engine and trim).
Features
Automatic Features:
May include adaptive shift control and torque converter clutch (TCC) for improved fuel economy. Specifics within manual.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Wagon (Outback).
Wheelbase:
Approx. 103.0 inches (2616 mm) for Sedan, similar for Wagon. Specific dimensions in manual.
Weights
Curb Weight Range:
Approx. 3,200 - 3,600 lbs (1450 - 1630 kg), depending on configuration. Specific weights for each variant in manual.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Likely received good ratings from NHTSA and IIHS for its time. Manual would detail safety system components and testing information.
Active Features
Active Safety:
Standard All-Wheel Drive, Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS).
Passive Features
Passive Safety:
Front airbags, front side-impact airbags, curtain airbags, pre-tensioner seatbelts, active head restraints.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with available MP3 playback and auxiliary input. Higher trims may offer upgraded audio systems and satellite radio.
Driver Assistance
Stability Control:
Electronic Stability Control (ESC) and Traction Control System (TCS) are standard, crucial for Subaru's AWD system's effectiveness.
Connectivity
Cruise Control:
Standard cruise control system. Manual covers operation and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, whichever comes first. Refer to manual for exact mileage and oil type.
Engine Air Filter:
Replace every 15,000-30,000 miles or as needed. Detailed inspection procedures in manual.
Spark Plugs:
Typically every 60,000-100,000 miles depending on plug type. Manual will specify exact interval and part number.
Timing Belt Or Chain:
Boxer engines for this era are typically belt-driven. Subaru recommends timing belt replacement around 105,000 miles or 105 months. The manual will confirm this and provide detailed procedure, including idler pulleys and tensioner replacement.
Fluid Specifications
Engine Oil Type:
Likely 5W-30 synthetic or synthetic blend. Manual will specify exact API rating and viscosity. Example: Subaru Genuine Oil 5W-30.
Coolant Type:
Subaru Super Coolant (blue) or equivalent. Manual will specify capacity and change interval. Example: Subaru Super Coolant (P/N K01479006).
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify. Example: Subaru DOT 3 Brake Fluid.
Transmission Fluid Type Auto:
Subaru ATF HP or equivalent. Manual will specify capacity and change interval. Example: Subaru ATF-HP (P/N K05161968).
Transmission Fluid Type Manual:
Gear oil, likely GL-5 specification. Manual will specify viscosity and capacity. Example: Subaru Gear Oil GL-5 75W-90.
Known Issues
Common Wear Items:
Suspension components (bushings, struts), clutch wear (manual transmission), wheel bearings, exhaust system corrosion. Manual details inspection and replacement.
Engine Specific Notes:
Head gasket issues were more prevalent in earlier Subaru generations, but it's still a point to check for aging vehicles. Manual details engine teardown and inspection for leaks.
📚 Vehicle History
Brand Heritage
Subaru Specialty:
Subaru is renowned for its pioneering use of Symmetrical All-Wheel Drive and horizontally-opposed boxer engines, often associated with rally racing and outdoor lifestyles.
Model Evolution
Legacy Generation:
The 2009 model year represents the final year of the fourth generation (BP/BL) Subaru Legacy, known for its comfortable ride, refined interior (for its class), and standard AWD.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Safety Awards General:
Subaru vehicles consistently receive high safety ratings from IIHS and NHTSA. The 2009 Legacy likely continued this trend. Manual provides details on the safety features that contribute to these ratings.
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