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2010-2011 Kawasaki Versys/versys Abs Workshop Service Repair Manual

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đŸˇī¸ Basic Information Identification Make: Kawasaki Model: Versys Model Variant: Versys ABS Model Years Covered: 2010, 2011 Codes Chassis Code Range: ER650A (likely, verify specific year) 👋 Introduction Market Position Category: Adventure Sport Touring / Middleweight Sportbike Target Audience: Riders seeking a versatile, practical, and engaging motorcycle for commuting, touring, and spirited riding. Also appeals to DIY mechanics and enthusiasts. Competitive Analysis Competitors: Suzuki V-Strom 650, Yamaha XT660Z TÊnÊrÊ (in spirit), potentially some parallel-twin sportbikes like the Honda CBR500R (later models) Key Features Of Vehicle Versatility: Designed to bridge the gap between sportbikes and adventure bikes, offering a comfortable riding position, practical utility, and sporty handling. Engine Architecture: Parallel-twin engine, known for its smooth power delivery and good fuel economy. Key Features Of Manual Detail Level: Factory-level detail with hundreds of photos and illustrations for clear guidance. Usability: Written for both DIY enthusiasts and experienced mechanics, making complex procedures accessible. 📋 Manual Details Coverage Areas Primary Coverage: 2010-2011 Kawasaki Versys / Versys ABS Page Count Estimated Page Count: High (typically 400-600+ for full workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, internal components, lubrication, cooling, fuel system, ignition system, exhaust system Transmission: Clutch, gearbox, shift mechanism, final drive (chain and sprockets) Chassis: Frame, suspension (front fork, rear shock), steering, wheels, tires, brakes (front and rear calipers, master cylinders, ABS system) Electrical: Wiring diagrams, battery, charging system, starting system, ignition system, lighting, instrumentation, sensors, ECU, ABS control unit Bodywork: Fairings, seat, fuel tank, fenders, luggage rack (if applicable) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant flush, valve clearance checks Troubleshooting: Diagnostic procedures, common fault finding, error code interpretation (if applicable) Repair: Component disassembly, reassembly, component replacement, system diagnostics and repair Technical Data: Torque specifications, clearances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive: Covers complete disassembly and reassembly of all major components, including engine, transmission, and suspension. Suitable for full rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable if digitally generated and not scanned image-only Print Quality Printability: All pages printable Binding Type Binding For Download: N/A (Digital Download) Paper Type Paper Type For Download: N/A (Digital Download) âš™ī¸ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Approx: ~72 hp @ 8,500 rpm (crank) Torque Approx: ~45 lb-ft @ 7,000 rpm (crank) Fuel System Fuel Delivery: Fuel Injection with 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane (Octane rating may vary by region) Ignition Ignition System: Digital CDI Cooling Cooling System: Liquid-cooled Lubrication Oil Type Spec: SAE 10W-40 API SG, SH, SJ, SL, or SM; JASO MA or MA2 (verify specific manual recommendations) Oil Capacity With Filter: ~3.4 US qt (3.2 L) 🔧 Transmission Standard Type: 6-speed, constant mesh Clutch Type: Wet, multi-disc Features Final Drive: Sealed O-ring chain Transmission Fluid Fluid Type: Refer to manual for specific gearbox oil (typically gear oil, NOT engine oil) 📐 Dimensions Exterior Length: ~83.1 in (2110 mm) Width: ~32.1 in (815 mm) Height: ~48.2 in (1225 mm) Wheelbase: ~56.7 in (1440 mm) Weights Curb Weight Approx: ~447.5 lbs (203 kg) for ABS model Fuel Capacity: ~5.0 US gal (19 L) Wheels Tires Front Tire Size: 120/70ZR17M/C (58W) Rear Tire Size: 160/60ZR17M/C (69W) Front Wheel Type: Cast aluminum Rear Wheel Type: Cast aluminum đŸ›Ąī¸ Safety Features Ratings ABS Availability: Available as an option (Versys ABS model) Active Features Braking System Front: Dual 300mm petal-style discs, dual-piston calipers Braking System Rear: Single 250mm petal-style disc, dual-piston caliper Suspension Front: 41mm telescopic fork, adjustable preload Suspension Rear: Offset laydown single shock, adjustable preload and rebound damping Passive Features Lighting: Dual headlamps, LED taillight 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, coolant temperature warning, neutral indicator, high beam indicator, turn signal indicators. Driver Assistance ABS: Available on the ABS model, providing anti-lock braking for increased safety and control. Connectivity ECU Control: Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 6 months (refer to manual for exact recommendation) Engine Oil Filter Change: Every 7,500 miles (12,000 km) or 12 months, or with every oil change Valve Clearance Check: Every 7,500 miles (12,000 km) or 12 months (initial check might be earlier) Spark Plug Replacement: Refer to manual; typically every 7,500-15,000 miles depending on plug type Fluid Specifications Coolant Type: Kawasaki Genuine Coolant or equivalent ethylene-glycol based coolant (typically a 50/50 mix with distilled water) Brake Fluid Type: DOT 4 (verify manual for exact specification) Fork Oil Type: Showas suspension fluid SS-10...
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2010-2011 Kawasaki Versys/versys Abs Workshop Service Repair Manual
đŸˇī¸ Basic Information
Identification
Make:
Kawasaki
Model:
Versys
Model Variant:
Versys ABS
Model Years Covered:
2010, 2011
Codes
Chassis Code Range:
ER650A (likely, verify specific year)
👋 Introduction
Market Position
Category:
Adventure Sport Touring / Middleweight Sportbike
Target Audience:
Riders seeking a versatile, practical, and engaging motorcycle for commuting, touring, and spirited riding. Also appeals to DIY mechanics and enthusiasts.
Competitive Analysis
Competitors:
Suzuki V-Strom 650, Yamaha XT660Z TÊnÊrÊ (in spirit), potentially some parallel-twin sportbikes like the Honda CBR500R (later models)
Key Features Of Vehicle
Versatility:
Designed to bridge the gap between sportbikes and adventure bikes, offering a comfortable riding position, practical utility, and sporty handling.
Engine Architecture:
Parallel-twin engine, known for its smooth power delivery and good fuel economy.
Key Features Of Manual
Detail Level:
Factory-level detail with hundreds of photos and illustrations for clear guidance.
Usability:
Written for both DIY enthusiasts and experienced mechanics, making complex procedures accessible.
📋 Manual Details
Coverage Areas
Primary Coverage:
2010-2011 Kawasaki Versys / Versys ABS
Page Count
Estimated Page Count:
High (typically 400-600+ for full workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, internal components, lubrication, cooling, fuel system, ignition system, exhaust system
Transmission:
Clutch, gearbox, shift mechanism, final drive (chain and sprockets)
Chassis:
Frame, suspension (front fork, rear shock), steering, wheels, tires, brakes (front and rear calipers, master cylinders, ABS system)
Electrical:
Wiring diagrams, battery, charging system, starting system, ignition system, lighting, instrumentation, sensors, ECU, ABS control unit
Bodywork:
Fairings, seat, fuel tank, fenders, luggage rack (if applicable)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant flush, valve clearance checks
Troubleshooting:
Diagnostic procedures, common fault finding, error code interpretation (if applicable)
Repair:
Component disassembly, reassembly, component replacement, system diagnostics and repair
Technical Data:
Torque specifications, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive: Covers complete disassembly and reassembly of all major components, including engine, transmission, and suspension. Suitable for full rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable if digitally generated and not scanned image-only
Print Quality
Printability:
All pages printable
Binding Type
Binding For Download:
N/A (Digital Download)
Paper Type
Paper Type For Download:
N/A (Digital Download)
âš™ī¸ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower Approx:
~72 hp @ 8,500 rpm (crank)
Torque Approx:
~45 lb-ft @ 7,000 rpm (crank)
Fuel System
Fuel Delivery:
Fuel Injection with 38mm Keihin throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane (Octane rating may vary by region)
Ignition
Ignition System:
Digital CDI
Cooling
Cooling System:
Liquid-cooled
Lubrication
Oil Type Spec:
SAE 10W-40 API SG, SH, SJ, SL, or SM; JASO MA or MA2 (verify specific manual recommendations)
Oil Capacity With Filter:
~3.4 US qt (3.2 L)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-disc
Features
Final Drive:
Sealed O-ring chain
Transmission Fluid
Fluid Type:
Refer to manual for specific gearbox oil (typically gear oil, NOT engine oil)
📐 Dimensions
Exterior
Length:
~83.1 in (2110 mm)
Width:
~32.1 in (815 mm)
Height:
~48.2 in (1225 mm)
Wheelbase:
~56.7 in (1440 mm)
Weights
Curb Weight Approx:
~447.5 lbs (203 kg) for ABS model
Fuel Capacity:
~5.0 US gal (19 L)
Wheels Tires
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
160/60ZR17M/C (69W)
Front Wheel Type:
Cast aluminum
Rear Wheel Type:
Cast aluminum
đŸ›Ąī¸ Safety Features
Ratings
ABS Availability:
Available as an option (Versys ABS model)
Active Features
Braking System Front:
Dual 300mm petal-style discs, dual-piston calipers
Braking System Rear:
Single 250mm petal-style disc, dual-piston caliper
Suspension Front:
41mm telescopic fork, adjustable preload
Suspension Rear:
Offset laydown single shock, adjustable preload and rebound damping
Passive Features
Lighting:
Dual headlamps, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, coolant temperature warning, neutral indicator, high beam indicator, turn signal indicators.
Driver Assistance
ABS:
Available on the ABS model, providing anti-lock braking for increased safety and control.
Connectivity
ECU Control:
Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (refer to manual for exact recommendation)
Engine Oil Filter Change:
Every 7,500 miles (12,000 km) or 12 months, or with every oil change
Valve Clearance Check:
Every 7,500 miles (12,000 km) or 12 months (initial check might be earlier)
Spark Plug Replacement:
Refer to manual; typically every 7,500-15,000 miles depending on plug type
Fluid Specifications
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene-glycol based coolant (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 (verify manual for exact specification)
Fork Oil Type:
Showas suspension fluid SS-10 or equivalent SAE 10W fork oil (verify manual for precise weight and quantity)
Known Issues
Engine Reliability:
Generally considered reliable. Potential for clutch wear under hard use. Some riders report minor vibrations at certain RPMs.
Suspension Feel:
Stock suspension can feel basic for aggressive riding; aftermarket upgrades are common. The manual will detail adjustment procedures.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are crucial for longevity due to the chain drive.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long-standing reputation for performance motorcycles, known for innovation and powerful engines across various categories.
Model Evolution
Versys Origin:
The Versys platform (derived from the ER-6 series) was introduced to cater to the growing middleweight sport-touring and 'supermoto-style' segment, offering a unique blend of characteristics.
Production
Manufacturing Location:
Likely Japan, but some models may be assembled in other Kawasaki facilities worldwide. Specifics for 2010-2011 should be confirmed.
🏆 Awards & Recognition
Recognitions
Market Reception:
Received positive reviews for its unique styling, sporty performance in a practical package, and affordability. Often praised as a great value proposition.
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