Arctic Cat 550 TRV ATV 2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 550 TRV Year: 2010 Vehicle Type: All-Terrain Vehicle (ATV) Designation: TRV (Tandem/Recreational Vehicle) 👋 Introduction Market Position Segment: Recreational and utility ATV, capable of carrying a passenger. Competitive Analysis Competitors: Competes with similar 2-up ATVs from brands like Polaris (e.g., Sportsman Touring), Can-Am (e.g., Outlander Max), and Yamaha (e.g., Grizzly EPS 4x4 with passenger seat). Key Features Passenger Capacity: Designed to comfortably carry a second passenger (TRV designation). Versatility: Suitable for recreational trail riding, utility tasks, and hunting/fishing expeditions. 📋 Manual Details Coverage Areas Vehicle Models Covered: Arctic Cat 550 TRV Model Years Covered: 2010 Page Count Total Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine repair, including disassembly, inspection, assembly, and troubleshooting. Transmission: Repair and maintenance procedures for the automatic transmission, including belt, clutch, and gearbox. Drivetrain: Coverage of front and rear differentials, driveshafts, CV joints, and final drive units. Suspension: Front and rear suspension systems, including shocks, springs, A-arms, bushings, and alignment. Brakes: Hydraulic brake system diagnosis, repair, pad replacement, fluid bleeding, and caliper servicing. Steering: Steering column, tie rods, steering rack/box, and power steering (if applicable) maintenance and repair. Electrical: Comprehensive electrical system coverage, including wiring diagrams, battery, charging system, ignition, lighting, and accessories. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel tank, and fuel lines service and troubleshooting. Cooling System: Radiator, fan, water pump, thermostat, and coolant maintenance and repair. Exhaust System: Exhaust pipes, muffler, and catalytic converter inspection and replacement. Body And Frame: Body panel removal, installation, trim pieces, fenders, and chassis integrity checks. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, spark plug replacement, and air filter servicing. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues. Component Overhaul: Step-by-step instructions for rebuilding major components like the engine and transmission. Specifications Torque: Precise torque specifications for all critical fasteners. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable due to PDF format, facilitating quick information retrieval. Print Quality Printability: Designed for printing, allowing users to print entire sections or specific pages as needed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-Twin, liquid-cooled Displacement: 493cc (Actual displacement may vary slightly based on specific engine codes within the 550 family for that year). Bore X Stroke: Specific dimensions would be detailed in the manual, typically around 70mm x 64mm. Compression Ratio: Typically around 9.4:1 or similar for this class of engine. Cooling Method: Liquid-cooled Performance Horsepower: Estimated 30-35 HP range, exact figure in manual. Torque: Estimated torque figures around 28-32 lb-ft, detailed in manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane. Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: SAE 10W-40, API SG or higher (Specific part number for Arctic Cat oil to be confirmed in manual). Oil Capacity: Approx. 2.0-2.3 liters (Check manual for precise capacity with filter change). 🔧 Transmission Standard Transmission Type: Automatic with CVT (Continuously Variable Transmission) Drive System: 2WD/4WD selectable with front differential lock. Features Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P). Clutch Type: Arctic Cat TEAM clutches. Belt Maintenance: Manual details belt inspection for wear, proper tension, and replacement procedures. 📐 Dimensions Exterior Length: Approx. 90-94 inches (Exact figure in manual). Width: Approx. 46-48 inches (Exact figure in manual). Height: Approx. 45-48 inches (Exact figure in manual). Wheelbase: Approx. 50-52 inches (Exact figure in manual). Cargo Front Rack Capacity: Typically around 100 lbs. Rear Rack Capacity: Typically around 200 lbs. Weights Dry Weight: Approx. 600-650 lbs (Exact figure in manual). Towing Capacity: Typically rated for 1,050 lbs (check manual for exact specification). Tires Front Tire Size: Typically 25x8-12 (Check manual for exact size and pressure). Rear Tire Size: Typically 25x10-12 (Check manual for exact size and pressure). Wheels Wheel Bolt Pattern: Standard ATV pattern, typically 4x110mm or 4x144mm (Confirm in manual). 🛡️ Safety Features Ratings Rollover Protection: ATVs are not equipped with traditional rollover protection like cars; emphasis is on rider skill and safe operation. Active Features Braking System: Hydraulic disc brakes on all wheels. Passive Features Seat Belts: Not applicable for ATVs. Lighting: Headlights, taillight/brake light, often includes front auxiliary lights. 💡 Technology Features Infotainment Display: Basic digital display for speed, RPM, fuel level, gear indicator, odometer, and basic diagnostic codes. Driver Assistance Selectable 4Wd: Electronic push-button engagement for 2WD/4WD. Connectivity Charging Port: Often includes a 12V auxiliary power outlet for charging devices. 🔧 Maintenance Service Intervals...
Recreational and utility ATV, capable of carrying a passenger.
Competitive Analysis
Competitors:
Competes with similar 2-up ATVs from brands like Polaris (e.g., Sportsman Touring), Can-Am (e.g., Outlander Max), and Yamaha (e.g., Grizzly EPS 4x4 with passenger seat).
Key Features
Passenger Capacity:
Designed to comfortably carry a second passenger (TRV designation).
Versatility:
Suitable for recreational trail riding, utility tasks, and hunting/fishing expeditions.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Arctic Cat 550 TRV
Model Years Covered:
2010
Page Count
Total Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, including disassembly, inspection, assembly, and troubleshooting.
Transmission:
Repair and maintenance procedures for the automatic transmission, including belt, clutch, and gearbox.
Drivetrain:
Coverage of front and rear differentials, driveshafts, CV joints, and final drive units.
Suspension:
Front and rear suspension systems, including shocks, springs, A-arms, bushings, and alignment.
Brakes:
Hydraulic brake system diagnosis, repair, pad replacement, fluid bleeding, and caliper servicing.
Steering:
Steering column, tie rods, steering rack/box, and power steering (if applicable) maintenance and repair.
Electrical:
Comprehensive electrical system coverage, including wiring diagrams, battery, charging system, ignition, lighting, and accessories.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel tank, and fuel lines service and troubleshooting.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant maintenance and repair.
Exhaust System:
Exhaust pipes, muffler, and catalytic converter inspection and replacement.
Body And Frame:
Body panel removal, installation, trim pieces, fenders, and chassis integrity checks.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, spark plug replacement, and air filter servicing.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues.
Component Overhaul:
Step-by-step instructions for rebuilding major components like the engine and transmission.
Specifications Torque:
Precise torque specifications for all critical fasteners.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable due to PDF format, facilitating quick information retrieval.
Print Quality
Printability:
Designed for printing, allowing users to print entire sections or specific pages as needed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-Twin, liquid-cooled
Displacement:
493cc (Actual displacement may vary slightly based on specific engine codes within the 550 family for that year).
Bore X Stroke:
Specific dimensions would be detailed in the manual, typically around 70mm x 64mm.
Compression Ratio:
Typically around 9.4:1 or similar for this class of engine.
Cooling Method:
Liquid-cooled
Performance
Horsepower:
Estimated 30-35 HP range, exact figure in manual.
Torque:
Estimated torque figures around 28-32 lb-ft, detailed in manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane.
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
SAE 10W-40, API SG or higher (Specific part number for Arctic Cat oil to be confirmed in manual).
Oil Capacity:
Approx. 2.0-2.3 liters (Check manual for precise capacity with filter change).
🔧 Transmission
Standard
Transmission Type:
Automatic with CVT (Continuously Variable Transmission)
Drive System:
2WD/4WD selectable with front differential lock.
Features
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Clutch Type:
Arctic Cat TEAM clutches.
Belt Maintenance:
Manual details belt inspection for wear, proper tension, and replacement procedures.
📐 Dimensions
Exterior
Length:
Approx. 90-94 inches (Exact figure in manual).
Width:
Approx. 46-48 inches (Exact figure in manual).
Height:
Approx. 45-48 inches (Exact figure in manual).
Wheelbase:
Approx. 50-52 inches (Exact figure in manual).
Cargo
Front Rack Capacity:
Typically around 100 lbs.
Rear Rack Capacity:
Typically around 200 lbs.
Weights
Dry Weight:
Approx. 600-650 lbs (Exact figure in manual).
Towing Capacity:
Typically rated for 1,050 lbs (check manual for exact specification).
Tires
Front Tire Size:
Typically 25x8-12 (Check manual for exact size and pressure).
Rear Tire Size:
Typically 25x10-12 (Check manual for exact size and pressure).
Wheels
Wheel Bolt Pattern:
Standard ATV pattern, typically 4x110mm or 4x144mm (Confirm in manual).
🛡️ Safety Features
Ratings
Rollover Protection:
ATVs are not equipped with traditional rollover protection like cars; emphasis is on rider skill and safe operation.
Active Features
Braking System:
Hydraulic disc brakes on all wheels.
Passive Features
Seat Belts:
Not applicable for ATVs.
Lighting:
Headlights, taillight/brake light, often includes front auxiliary lights.
💡 Technology Features
Infotainment
Display:
Basic digital display for speed, RPM, fuel level, gear indicator, odometer, and basic diagnostic codes.
Driver Assistance
Selectable 4Wd:
Electronic push-button engagement for 2WD/4WD.
Connectivity
Charging Port:
Often includes a 12V auxiliary power outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first (Refer to manual for precise intervals).
Air Filter Cleaning:
Check every 20 hours, clean as needed; replace as per manual recommendations.
Spark Plug Replacement:
Typically at 1,000-1,500 hours or as per manual schedule.
Transmission Belt Inspection:
Inspect at regular intervals (e.g., 20-40 hours), replace as needed based on wear.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG or higher.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid (Refer to manual for exact type).
Coolant Spec:
Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
CV boots, tie rod ends, suspension bushings, and drive belts are common wear items on ATVs of this era.
Efi Performance:
EFI systems can be sensitive to fuel quality and may require periodic cleaning of injectors or sensors.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat is an American manufacturer, historically known for snowmobiles and ATVs.
Model Evolution
Trv Development:
The TRV (Tandem/Recreational Vehicle) line was developed by Arctic Cat to address the growing demand for ATVs capable of carrying a passenger, enhancing the recreational experience.
Production
Manufacturing Location:
Arctic Cat ATVs were primarily manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2010 550 TRV are not widely documented, Arctic Cat ATVs generally received positive reviews for their power and utility features during their production years.
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