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Dodge Ram 2500 Truck Diesel 2010 Supplement Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Year: 2010 Engine Type: Diesel Codes Platform: DS 👋 Introduction Market Position Segment: Heavy-duty pickup truck, emphasizing towing and hauling capabilities. Target Audience: Fleet owners, commercial operators, and individuals requiring robust diesel performance. Competitive Analysis Key Competitors: Ford Super Duty F-250/F-350, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD. Key Features Diesel Engine: The Cummins 6.7L Turbo Diesel engine is the primary draw, known for its torque and durability. Towing Hauling: Designed for substantial towing and payload capacities, a hallmark of the Ram 2500. 📋 Manual Details Coverage Areas Primary Coverage: Supplement to main service manual for 2010 Dodge Ram 2500 Diesel variants. Secondary Coverage: Specific updates, changes, and new procedures related to the diesel powertrain and associated systems for the 2010 model year. Page Count Estimated Pages: Likely in the range of 100-300 pages (specific count not provided, but typical for a supplement). Manual Type Type: Service Supplement Manual / Technical Update Language Language: English Format Format: Likely printed manual or PDF (based on business description). 📖 Manual Coverage Systems Covered Powertrain Diesel: Specifics on the Cummins 6.7L Turbo Diesel engine, including calibration updates, emissions control systems, and fuel system refinements. Exhaust Emissions: Details on Diesel Particulate Filter (DPF) regeneration, Selective Catalytic Reduction (SCR) systems (if applicable to 2010 2500 Diesel), and related diagnostic procedures. Fuel System: Information on high-pressure common rail injection system, fuel filters, pumps, and injectors specific to 2010 diesel models. Cooling System: Updates related to engine cooling, intercooling, and exhaust gas recirculation (EGR) cooler maintenance and diagnostics. Electrical Powertrain: Specifics on engine control module (ECM) programming, sensor inputs/outputs, and diagnostic trouble codes (DTCs) related to the diesel powertrain. Procedures Included Maintenance: Updated or revised maintenance schedules for diesel-specific components, including fluid changes, filter replacements, and inspections. Diagnostics: Detailed diagnostic procedures for common diesel engine issues, fault code interpretation, and component testing. Repair: Step-by-step repair instructions for diesel-specific components and systems, including torque specifications and special tool requirements. Troubleshooting: Troubleshooting guides for performance issues, drivability problems, and emission-related faults in the diesel powertrain. Technical Depth Depth: Advanced diagnostics and repair procedures for experienced technicians, covering component-level troubleshooting and system recalibration. Scope: Focuses on the changes and specific requirements for the 2010 model year diesel truck, complementing a broader service manual. 📊 Manual Specifications File Format Digital Format: PDF (assumed, common for digital manuals) Print Quality Print Quality: High-resolution for clear diagrams and text (if printed). Binding Type Binding Type: Stapled, perfect bound, or comb-bound (if printed). Paper Type Paper Type: Durable paper stock, suitable for shop environments (if printed). ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Cummins Engine Model: ISB 6.7L Engine Configuration: Inline 6-Cylinder Aspiration: Turbocharged and Intercooled Performance Horsepower 2010: 350 hp @ 3,000 rpm (approximate, can vary slightly by application) Torque 2010: 650 lb-ft @ 1,500 rpm (approximate, can vary slightly by application) Fuel System Fuel Type: Diesel Injection System: High-Pressure Common Rail (HPCR) Emission Control: Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), Exhaust Gas Recirculation (EGR) 🔧 Transmission Standard Transmission Type: 6-Speed Manual (G56) or 5-Speed Automatic (68RFE) Optional Transmission Type Optional: 5-Speed Automatic (68RFE) was common Features Transfer Case: Part-time 4WD with electronic range selection. 📐 Dimensions Exterior Wheelbase Std: 140.5 inches (Standard Cab, Long Bed) Wheelbase Crew: 160.5 inches (Crew Cab, Long Bed) Bed Length Std: 8.0 feet (96.0 inches) Bed Length Short: 6.3 feet (75.9 inches) - Less common on 2500 Diesel Weights Curb Weight: Approx. 6,500 - 7,500 lbs (depending on configuration) Max Towing Capacity: Up to 13,300 lbs (conventional hitch), 16,750 lbs (5th wheel/gooseneck) Max Payload Capacity: Approx. 2,000 - 3,500 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover: Likely 3-star (typical for heavy-duty trucks of this era) Active Features Brake System: Front and rear disc brakes with ABS. Rear axle ratio affects trailer brake controller integration. Stability Control: Electronic Stability Control (ESC) and Trailer Sway Control (TSC) available. Passive Features Airbags: Front airbags for driver and passenger, side curtain airbags available on some trims. 💡 Technology Features Infotainment Audio System: Available Uconnect infotainment system with navigation, Bluetooth, and satellite radio options. Driver Assistance Towing Aid: Integrated trailer brake controller, trailer sway control, and available rearview camera. Connectivity Usb Aux Ports: Available USB and auxiliary input jacks for media devices. 🔧 Maintenance Service Intervals Oil Change Diesel: Typically every 7,500 miles or 6 months (using appropriate diesel-specific oil). Fuel Filter Interval: Recommended replacement every 15,000 - 25,000 miles or as per manufacturer's recommendation. Air Filter Interval: Based on driving conditions, typically inspected at every oil change, replaced as needed or every 30,000 miles. Dpf Maintenance: Regeneration cycles are automatic. Manual cleaning or service may be required based on driving habits or diagnostic codes. Fluid Specifications Engine Oil: API CJ-4 or CK-4 certified, SAE 15W-40 synthetic blend or...
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Dodge Ram 2500 Truck Diesel 2010 Supplement Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 2500
Year:
2010
Engine Type:
Diesel
Codes
Platform:
DS
👋 Introduction
Market Position
Segment:
Heavy-duty pickup truck, emphasizing towing and hauling capabilities.
Target Audience:
Fleet owners, commercial operators, and individuals requiring robust diesel performance.
Competitive Analysis
Key Competitors:
Ford Super Duty F-250/F-350, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD.
Key Features
Diesel Engine:
The Cummins 6.7L Turbo Diesel engine is the primary draw, known for its torque and durability.
Towing Hauling:
Designed for substantial towing and payload capacities, a hallmark of the Ram 2500.
📋 Manual Details
Coverage Areas
Primary Coverage:
Supplement to main service manual for 2010 Dodge Ram 2500 Diesel variants.
Secondary Coverage:
Specific updates, changes, and new procedures related to the diesel powertrain and associated systems for the 2010 model year.
Page Count
Estimated Pages:
Likely in the range of 100-300 pages (specific count not provided, but typical for a supplement).
Manual Type
Type:
Service Supplement Manual / Technical Update
Language
Language:
English
Format
Format:
Likely printed manual or PDF (based on business description).
📖 Manual Coverage
Systems Covered
Powertrain Diesel:
Specifics on the Cummins 6.7L Turbo Diesel engine, including calibration updates, emissions control systems, and fuel system refinements.
Exhaust Emissions:
Details on Diesel Particulate Filter (DPF) regeneration, Selective Catalytic Reduction (SCR) systems (if applicable to 2010 2500 Diesel), and related diagnostic procedures.
Fuel System:
Information on high-pressure common rail injection system, fuel filters, pumps, and injectors specific to 2010 diesel models.
Cooling System:
Updates related to engine cooling, intercooling, and exhaust gas recirculation (EGR) cooler maintenance and diagnostics.
Electrical Powertrain:
Specifics on engine control module (ECM) programming, sensor inputs/outputs, and diagnostic trouble codes (DTCs) related to the diesel powertrain.
Procedures Included
Maintenance:
Updated or revised maintenance schedules for diesel-specific components, including fluid changes, filter replacements, and inspections.
Diagnostics:
Detailed diagnostic procedures for common diesel engine issues, fault code interpretation, and component testing.
Repair:
Step-by-step repair instructions for diesel-specific components and systems, including torque specifications and special tool requirements.
Troubleshooting:
Troubleshooting guides for performance issues, drivability problems, and emission-related faults in the diesel powertrain.
Technical Depth
Depth:
Advanced diagnostics and repair procedures for experienced technicians, covering component-level troubleshooting and system recalibration.
Scope:
Focuses on the changes and specific requirements for the 2010 model year diesel truck, complementing a broader service manual.
📊 Manual Specifications
File Format
Digital Format:
PDF (assumed, common for digital manuals)
Print Quality
Print Quality:
High-resolution for clear diagrams and text (if printed).
Binding Type
Binding Type:
Stapled, perfect bound, or comb-bound (if printed).
Paper Type
Paper Type:
Durable paper stock, suitable for shop environments (if printed).
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Cummins
Engine Model:
ISB 6.7L
Engine Configuration:
Inline 6-Cylinder
Aspiration:
Turbocharged and Intercooled
Performance
Horsepower 2010:
350 hp @ 3,000 rpm (approximate, can vary slightly by application)
Torque 2010:
650 lb-ft @ 1,500 rpm (approximate, can vary slightly by application)
Fuel System
Fuel Type:
Diesel
Injection System:
High-Pressure Common Rail (HPCR)
Emission Control:
Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), Exhaust Gas Recirculation (EGR)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (G56) or 5-Speed Automatic (68RFE)
Optional
Transmission Type Optional:
5-Speed Automatic (68RFE) was common
Features
Transfer Case:
Part-time 4WD with electronic range selection.
📐 Dimensions
Exterior
Wheelbase Std:
140.5 inches (Standard Cab, Long Bed)
Wheelbase Crew:
160.5 inches (Crew Cab, Long Bed)
Bed Length Std:
8.0 feet (96.0 inches)
Bed Length Short:
6.3 feet (75.9 inches) - Less common on 2500 Diesel
Weights
Curb Weight:
Approx. 6,500 - 7,500 lbs (depending on configuration)
Max Towing Capacity:
Up to 13,300 lbs (conventional hitch), 16,750 lbs (5th wheel/gooseneck)
Max Payload Capacity:
Approx. 2,000 - 3,500 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover:
Likely 3-star (typical for heavy-duty trucks of this era)
Active Features
Brake System:
Front and rear disc brakes with ABS. Rear axle ratio affects trailer brake controller integration.
Stability Control:
Electronic Stability Control (ESC) and Trailer Sway Control (TSC) available.
Passive Features
Airbags:
Front airbags for driver and passenger, side curtain airbags available on some trims.
💡 Technology Features
Infotainment
Audio System:
Available Uconnect infotainment system with navigation, Bluetooth, and satellite radio options.
Driver Assistance
Towing Aid:
Integrated trailer brake controller, trailer sway control, and available rearview camera.
Connectivity
Usb Aux Ports:
Available USB and auxiliary input jacks for media devices.
🔧 Maintenance
Service Intervals
Oil Change Diesel:
Typically every 7,500 miles or 6 months (using appropriate diesel-specific oil).
Fuel Filter Interval:
Recommended replacement every 15,000 - 25,000 miles or as per manufacturer's recommendation.
Air Filter Interval:
Based on driving conditions, typically inspected at every oil change, replaced as needed or every 30,000 miles.
Dpf Maintenance:
Regeneration cycles are automatic. Manual cleaning or service may be required based on driving habits or diagnostic codes.
Fluid Specifications
Engine Oil:
API CJ-4 or CK-4 certified, SAE 15W-40 synthetic blend or full synthetic recommended for diesel engines. Consult manual for exact viscosity.
Engine Oil Capacity:
12 quarts (11.4 liters) with filter change.
Transmission Fluid Auto:
ATF+4 (Chrysler spec) for 68RFE transmission. Fluid capacity approx. 12 pints (5.7 liters) for a pan drop and fill.
Transmission Fluid Manual:
GL-3 or GL-4 rated gear oil for G56 transmission. Consult manual for exact specification and capacity.
Coolant:
Mopar OAT (Organic Additive Technology) Coolant (50/50 mix with distilled water), typically HOAT (Hybrid Organic Additive Technology) in red or pink color. Capacity approx. 22 quarts (20.8 liters).
Differentials:
SAE 75W-90 synthetic gear lubricant (API GL-5) for front and rear differentials. Capacities vary by axle type (e.g., Dana 70HD, Dana 80).
Known Issues
Egr Cooler:
EGR cooler failures can lead to coolant loss and potential engine damage. This supplement might detail specific diagnostics or updates.
Dpf Clogging:
Frequent short trips or infrequent long drives can lead to DPF clogging and regeneration issues.
Injector Issues:
While the 6.7L is generally robust, occasional injector issues can occur, especially with fuel quality or maintenance.
Transmission Hard Shifts:
The 68RFE automatic transmission can sometimes exhibit hard shifting; this supplement might cover calibration updates or specific diagnostic steps.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history in the pickup truck market, with the Ram brand evolving significantly over the decades.
Model Evolution
Fourth Gen Ram:
The 2010 model is part of the fourth generation Ram trucks, which launched in late 2008. This generation introduced a redesigned exterior and interior, and updated powertrains.
Production
Production Location:
Saltillo Truck Assembly Plant, Mexico, and Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Ram truck line often receives recognition from automotive publications for its capability and features. Specific awards for the 2010 model would need to be verified.
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