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Husqvarna SMR 510 2010 Workshop Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR 510 Year: 2010 Type: Motorcycle Codes Platform Code: SM (Supermoto) 👋 Introduction Market Position Category: Performance Supermoto Motorcycle Competitive Analysis Competitors: KTM SMC series, Aprilia SXV series, Yamaha WRX series, Suzuki DR-Z series. Key Features Target User: Enthusiasts and professional mechanics seeking in-depth repair and maintenance knowledge. Value Proposition Benefit: Enables DIY repairs, reduces reliance on dealerships, and promotes quality service. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Overhaul Page Count Estimated Page Count: Extensive (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, disassembly, and assembly of engine components. Transmission: Complete procedures for transmission disassembly, inspection, repair, and reassembly. Fuel System: Inclusion of fuel injection system diagnostics, component testing, and repair instructions. Ignition System: Detailed coverage of ignition system components, testing, and troubleshooting. Lubrication System: Procedures for maintenance, inspection, and repair of the lubrication system. Exhaust System: Information pertaining to exhaust system components and servicing. Electrical System: Comprehensive diagnostics, wiring diagrams, component testing, and repair for the electrical system. Bodywork: Procedures related to body panels, fairings, and associated components. Chassis: Covers frame, suspension (front and rear), steering system, and wheels. Braking System: Detailed information on hydraulic brake systems, including caliper, master cylinder, and fluid service. Cooling System: Detailed instructions for radiator, coolant hoses, and water pump maintenance and repair. Steering System: Procedures for steering head bearing inspection, adjustment, and replacement. Wheels Tires: Information on wheel bearing maintenance, tire changes, and balancing. Procedures Included Tune Ups: Instructions for performing routine tune-ups and performance adjustments. Maintenance: Routine maintenance procedures, schedules, and fluid checks. Removal Installation: Step-by-step guidance for removal and installation of major components and sub-assemblies. Disassembly Assembly: Detailed instructions for the breakdown and reassembly of various motorcycle systems and parts. Troubleshooting: Diagnostic procedures and potential fault identification for common issues. Special Tool Usage: Identification and usage instructions for specialized tools required for specific repairs. Technical Depth Depth: Comprehensive, from routine maintenance to complete engine and transmission overhaul, suitable for professional technicians. Diagnostic Capabilities: Includes procedures for diagnosing fuel injection system faults, ignition system errors, and electrical gremlins. Special Procedures: Covers engine timing adjustments, fuel injector cleaning and testing, ECU diagnostics, and suspension tuning. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled Displacement: Approximately 498 cc (specific variants may exist) Performance Bore X Stroke: Refer to manual for specific values (typically around 98mm x 64mm for this class) Compression Ratio: Refer to manual for specific values (typically around 12.0:1 to 13.0:1) Fuel System Injection: Electronic Fuel Injection (EFI) system, likely Keihin or Mikuni with a throttle body. Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System Oil Type: Semi-synthetic or fully synthetic motorcycle specific engine oil, SAE 10W-50 or 15W-50 recommended (verify with manual). Oil Capacity: Refer to manual for specific capacity (typically around 1.0 - 1.2 liters). Ignition Ignition System: Digital CDI with variable ignition timing. 🔧 Transmission Standard Type: 6-speed constant mesh Optional Transmission Type: N/A Features Clutch: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Refer to manual for specific value (typically around 1490-1510 mm). Seat Height: Refer to manual for specific value (typically around 880-920 mm). Weights Dry Weight: Refer to manual for specific value (typically around 120-130 kg). Fuel Capacity: Refer to manual for specific value (typically around 7-9 liters). 🛡️ Safety Features Ratings Safety Certification: DOT, ECE (depending on market) Active Features Brakes: Hydraulic disc brakes front and rear, often with radial-mount calipers. Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Dashboard: Digital instrument cluster displaying speed, RPM, odometer, trip meter, and basic indicators. Driver Assistance ABS: Anti-lock Braking System (ABS) may be an optional feature or standard depending on the specific market configuration. Connectivity Connectivity Features: N/A (Basic motorcycle electronics). 🔧 Maintenance Service Intervals Oil Change: Recommended every 3,000-5,000 km or annually. Refer to manual for precise interval. Air Filter Cleaning: Check and clean every 1,000-2,000 km, depending on riding conditions. Spark Plug Replacement: Recommended every 6,000-10,000 km. Verify specific spark plug type in manual. Valve Clearance Check: Typically every 10,000-15,000 km. Crucial for performance and engine longevity. Fluid Specifications Coolant: Ethylene glycol based coolant, mixed 50/50 with distilled water. Refer to manual for specific type and capacity. Brake Fluid: DOT 4 hydraulic brake fluid. Chain Lube: High-quality motorcycle chain lubricant, applied regularly. Known Issues Common Wear Items: Clutch plates, sprockets and chain, fork seals, exhaust valve guides (on some models). Potential Reliability: Some owners report occasional issues with electrical components or fuel pump reliability. Regular maintenance is key. 📚 Vehicle History Brand...
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Husqvarna SMR 510 2010 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR 510
Year:
2010
Type:
Motorcycle
Codes
Platform Code:
SM (Supermoto)
👋 Introduction
Market Position
Category:
Performance Supermoto Motorcycle
Competitive Analysis
Competitors:
KTM SMC series, Aprilia SXV series, Yamaha WRX series, Suzuki DR-Z series.
Key Features
Target User:
Enthusiasts and professional mechanics seeking in-depth repair and maintenance knowledge.
Value Proposition
Benefit:
Enables DIY repairs, reduces reliance on dealerships, and promotes quality service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Overhaul
Page Count
Estimated Page Count:
Extensive (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, overhaul, disassembly, and assembly of engine components.
Transmission:
Complete procedures for transmission disassembly, inspection, repair, and reassembly.
Fuel System:
Inclusion of fuel injection system diagnostics, component testing, and repair instructions.
Ignition System:
Detailed coverage of ignition system components, testing, and troubleshooting.
Lubrication System:
Procedures for maintenance, inspection, and repair of the lubrication system.
Exhaust System:
Information pertaining to exhaust system components and servicing.
Electrical System:
Comprehensive diagnostics, wiring diagrams, component testing, and repair for the electrical system.
Bodywork:
Procedures related to body panels, fairings, and associated components.
Chassis:
Covers frame, suspension (front and rear), steering system, and wheels.
Braking System:
Detailed information on hydraulic brake systems, including caliper, master cylinder, and fluid service.
Cooling System:
Detailed instructions for radiator, coolant hoses, and water pump maintenance and repair.
Steering System:
Procedures for steering head bearing inspection, adjustment, and replacement.
Wheels Tires:
Information on wheel bearing maintenance, tire changes, and balancing.
Procedures Included
Tune Ups:
Instructions for performing routine tune-ups and performance adjustments.
Maintenance:
Routine maintenance procedures, schedules, and fluid checks.
Removal Installation:
Step-by-step guidance for removal and installation of major components and sub-assemblies.
Disassembly Assembly:
Detailed instructions for the breakdown and reassembly of various motorcycle systems and parts.
Troubleshooting:
Diagnostic procedures and potential fault identification for common issues.
Special Tool Usage:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, from routine maintenance to complete engine and transmission overhaul, suitable for professional technicians.
Diagnostic Capabilities:
Includes procedures for diagnosing fuel injection system faults, ignition system errors, and electrical gremlins.
Special Procedures:
Covers engine timing adjustments, fuel injector cleaning and testing, ECU diagnostics, and suspension tuning.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled
Displacement:
Approximately 498 cc (specific variants may exist)
Performance
Bore X Stroke:
Refer to manual for specific values (typically around 98mm x 64mm for this class)
Compression Ratio:
Refer to manual for specific values (typically around 12.0:1 to 13.0:1)
Fuel System
Injection:
Electronic Fuel Injection (EFI) system, likely Keihin or Mikuni with a throttle body.
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication System
Oil Type:
Semi-synthetic or fully synthetic motorcycle specific engine oil, SAE 10W-50 or 15W-50 recommended (verify with manual).
Oil Capacity:
Refer to manual for specific capacity (typically around 1.0 - 1.2 liters).
Ignition
Ignition System:
Digital CDI with variable ignition timing.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Transmission Type:
N/A
Features
Clutch:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific value (typically around 1490-1510 mm).
Seat Height:
Refer to manual for specific value (typically around 880-920 mm).
Weights
Dry Weight:
Refer to manual for specific value (typically around 120-130 kg).
Fuel Capacity:
Refer to manual for specific value (typically around 7-9 liters).
🛡️ Safety Features
Ratings
Safety Certification:
DOT, ECE (depending on market)
Active Features
Brakes:
Hydraulic disc brakes front and rear, often with radial-mount calipers.
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Dashboard:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, and basic indicators.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be an optional feature or standard depending on the specific market configuration.
Connectivity
Connectivity Features:
N/A (Basic motorcycle electronics).
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,000-5,000 km or annually. Refer to manual for precise interval.
Air Filter Cleaning:
Check and clean every 1,000-2,000 km, depending on riding conditions.
Spark Plug Replacement:
Recommended every 6,000-10,000 km. Verify specific spark plug type in manual.
Valve Clearance Check:
Typically every 10,000-15,000 km. Crucial for performance and engine longevity.
Fluid Specifications
Coolant:
Ethylene glycol based coolant, mixed 50/50 with distilled water. Refer to manual for specific type and capacity.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Chain Lube:
High-quality motorcycle chain lubricant, applied regularly.
Known Issues
Common Wear Items:
Clutch plates, sprockets and chain, fork seals, exhaust valve guides (on some models).
Potential Reliability:
Some owners report occasional issues with electrical components or fuel pump reliability. Regular maintenance is key.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long history of off-road and competition motorcycle manufacturing, dating back to 1903.
Model Evolution
Supermoto Development:
The SMR line represents Husqvarna's commitment to the supermoto segment, evolving from their extensive motocross and enduro platforms.
Production
Manufacturing Location:
Italy (under BMW Motorrad ownership during this period).
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The SMR 510 was generally praised for its performance, handling, and potent engine in reviews of its time.
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