Kawasaki Ninja 250R EX250 2010 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250 Year: 2010 Vehicle Type: Sport Motorcycle Generation Generation Code: EX250-J 👋 Introduction Market Position Segment: Entry-level sportbike, popular for new riders and urban commuting Competitive Analysis Competitors: Honda CBR250R, Yamaha YZF-R25 (later models), Suzuki GS500F (similar displacement class) Key Features Performance Focus: Agile handling, fuel efficiency, accessible power delivery Design: Full fairing sportbike styling 📋 Manual Details Coverage Areas General Coverage: Full Service Repair and Maintenance Specific Systems Covered: Engine, Chassis, Electrical, Fuel System, Ignition, Cooling, Lubrication, Transmission, Suspension, Brakes, Frame, Bodywork, Troubleshooting, Diagnostics Page Count Estimated Pages: 300-500 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, top-end, bottom-end, valve clearance, timing, lubrication, cooling systems Transmission: Clutch, gearbox removal and installation, gear inspection, shift drum and fork servicing Electrical: Wiring diagrams, lighting, ignition system, charging system, starting system, battery, fuses, relays Fuel System: Carburetor assembly and disassembly, fuel pump (if applicable), fuel lines, fuel tank servicing Brakes: Front and rear brake systems, caliper overhaul, brake pad replacement, hydraulic system bleeding, master cylinder servicing Suspension Steering: Front fork disassembly, servicing, oil replacement; rear shock absorber removal and installation; steering head bearing adjustment and replacement Frame Bodywork: Frame inspection, fairing removal and installation, seat removal, fuel tank removal, general body panel work Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, tire pressure, brake fluid checks Troubleshooting: Diagnostic flowcharts, common problem identification, electrical system troubleshooting, engine performance issues Repair Rebuild: Step-by-step guides for major component overhaul and replacement Diagnostics: Electrical system testing, sensor checks, ignition timing adjustments Technical Depth Depth: Comprehensive: from routine maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically) Print Quality Quality: High resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 249 cc Bore X Stroke: 62.0 x 41.2 mm Compression Ratio: 12.8:1 Performance Horsepower Peak: Approximately 30-32 HP @ 10,500 rpm (manufacturer stated, actual may vary) Torque Peak: Approximately 16-18 lb-ft @ 8,000 rpm (manufacturer stated, actual may vary) Fuel System Carburetor: Two Keihin CVK30 carburetors Fuel Capacity: 18.0 L (4.8 US gal) Ignition Type: Digital CDI Cooling System Type: Liquid-cooled Lubrication System: Forced lubrication, wet sump 🔧 Transmission Standard Type: 6-speed constant mesh Optional Transmission Options: N/A (Manual transmission only) Features Clutch: Wet, multiple-disc Final Drive: Sealed chain 📐 Dimensions Exterior Overall Length: 2,000 mm (78.7 in) Overall Width: 750 mm (29.5 in) Overall Height: 1,120 mm (44.1 in) Wheelbase: 1,370 mm (53.9 in) Ground Clearance: 155 mm (6.1 in) Seat Height: 780 mm (30.7 in) Weights Curb Weight: 172 kg (379 lbs) Front Tire Size: 110/70-17 M/C 54H Rear Tire Size: 130/70-17 M/C 62S Wheel Bolt Pattern: N/A (Motorcycle specific hub) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is assessed differently than automobiles; primarily focuses on braking performance and handling characteristics. No formal crash test ratings like cars. Active Features Braking System: Dual hydraulic disc front brake, single hydraulic disc rear brake ABS: Optional (ABS variant available in some markets) Passive Features Lighting: Halogen headlamp, LED tail light 💡 Technology Features Infotainment Features: N/A (Basic motorcycle instrumentation) Driver Assistance Features: ABS (Optional on some models) Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Air Filter Check: Every 6,000 km (3,700 miles) Spark Plug Replacement: Every 12,000 km (7,500 miles) or 12 months Valve Clearance Check: Every 12,000 km (7,500 miles) or 12 months Brake Fluid Replacement: Every 24,000 km (15,000 miles) or 24 months Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher, JASO MA Engine Oil Capacity: 2.2 L (2.3 US qt) with filter change Coolant Type: Permanent type (ethylene glycol based) antifreeze with distilled water (50:50 mixture) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, fork seals Carburetor Tuning: Can require periodic cleaning and synchronization for optimal performance 📚 Vehicle History Brand Heritage Kawasaki Legacy: Kawasaki Heavy Industries, Ltd. has a long history of motorcycle manufacturing, known for performance and innovation in various displacement classes. Model Evolution Ninja Lineage: The Ninja 250R (EX250) has been a cornerstone of Kawasaki's entry-level sportbike lineup for decades, consistently evolving to meet modern standards. Production Production Period: The EX250 platform has been in continuous production with updates since the early 1980s, with the 2010 model representing a significant refinement of the second generation. 🏆 Awards & Recognition Recognitions Motorcycle Awards: While specific awards for the 2010 model are not prominently advertised, the Ninja 250R platform has historically received accolades for its value, reliability, and beginner-friendly...
Diagnostic flowcharts, common problem identification, electrical system troubleshooting, engine performance issues
Repair Rebuild:
Step-by-step guides for major component overhaul and replacement
Diagnostics:
Electrical system testing, sensor checks, ignition timing adjustments
Technical Depth
Depth:
Comprehensive: from routine maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically)
Print Quality
Quality:
High resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, liquid-cooled, DOHC, parallel-twin
Displacement:
249 cc
Bore X Stroke:
62.0 x 41.2 mm
Compression Ratio:
12.8:1
Performance
Horsepower Peak:
Approximately 30-32 HP @ 10,500 rpm (manufacturer stated, actual may vary)
Torque Peak:
Approximately 16-18 lb-ft @ 8,000 rpm (manufacturer stated, actual may vary)
Fuel System
Carburetor:
Two Keihin CVK30 carburetors
Fuel Capacity:
18.0 L (4.8 US gal)
Ignition
Type:
Digital CDI
Cooling System
Type:
Liquid-cooled
Lubrication
System:
Forced lubrication, wet sump
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Transmission Options:
N/A (Manual transmission only)
Features
Clutch:
Wet, multiple-disc
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Overall Length:
2,000 mm (78.7 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1,120 mm (44.1 in)
Wheelbase:
1,370 mm (53.9 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
780 mm (30.7 in)
Weights
Curb Weight:
172 kg (379 lbs)
Front Tire Size:
110/70-17 M/C 54H
Rear Tire Size:
130/70-17 M/C 62S
Wheel Bolt Pattern:
N/A (Motorcycle specific hub)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is assessed differently than automobiles; primarily focuses on braking performance and handling characteristics. No formal crash test ratings like cars.
Active Features
Braking System:
Dual hydraulic disc front brake, single hydraulic disc rear brake
ABS:
Optional (ABS variant available in some markets)
Passive Features
Lighting:
Halogen headlamp, LED tail light
💡 Technology Features
Infotainment
Features:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Features:
ABS (Optional on some models)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Check:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 12 months
Valve Clearance Check:
Every 12,000 km (7,500 miles) or 12 months
Brake Fluid Replacement:
Every 24,000 km (15,000 miles) or 24 months
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA
Engine Oil Capacity:
2.2 L (2.3 US qt) with filter change
Coolant Type:
Permanent type (ethylene glycol based) antifreeze with distilled water (50:50 mixture)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals
Carburetor Tuning:
Can require periodic cleaning and synchronization for optimal performance
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long history of motorcycle manufacturing, known for performance and innovation in various displacement classes.
Model Evolution
Ninja Lineage:
The Ninja 250R (EX250) has been a cornerstone of Kawasaki's entry-level sportbike lineup for decades, consistently evolving to meet modern standards.
Production
Production Period:
The EX250 platform has been in continuous production with updates since the early 1980s, with the 2010 model representing a significant refinement of the second generation.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2010 model are not prominently advertised, the Ninja 250R platform has historically received accolades for its value, reliability, and beginner-friendly characteristics.
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